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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AAir circuit
Component Location Supplier Reference Observations
Integrated pressure sensor 25DS-S2 03-way greyconnector
261 260 140 Integrated in the inlet manifold
Motorised butterfly housing 14DVE56-way blackconnector
BOSCH 0 280 750 041 Fixing, on the inlet manifold
Accelerator pedal 14 43 336-way blackconnector
position sensor26 Supply, 5 volts
Fixing, on the accelerator
Electrical circuit
ME 7.4.7.128-wayconnector
Ignition injection
29 BOSCH0 261 B00 736 Sequential injection
ECU"Flash"type Eprom (reprogrammable eprom)
Installation, in the electronic ECU compartment
280 9112-way blueconnector
Opening of contact at 20 bars
Power steering pressureFor ECU information
sensor 24 BITRON(steering on full lock)
Marking mauve ring seal
Fixing : on the power steering high pressure
pump outlet pipe
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INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AIgnition circuit
Component Location Supplier Reference Observations
BOSCH FGR8MQPEElectrode gap: 1 mm
Sparking plugs 31Tightening torque
NGK PFR6E 10Tighten to: 1 ± 0,1 m.daN
Angular tightening: 90°
Pencil type ignition 17 SAGEM BAC 14-way blackconnector
coils 2526140 Twin-static type ignition
Exhaust circuit
4-way greenconnector
Upstream oxygen sensor 21 258 040 232 Front fixing: on the exhaust manifold
Rear fixing: on the pre-catalyser
BOSCH4-way blueconnector
Front fixing: on the pre-catalyser
Downstream oxygen sensor 20 258 006 185 Rear fixing: on the pre-catalyser
Tightening torque
Tighten to: 4,7 ± 0,1 m.daN
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INJECTION
CHECKS: LOW PRESSURE FUEL SUPPLY CIRCUIT
Engine: DT17BTED4
Checks on pressure: static.
Switch on the ignition.
For 3 seconds(normal functioning):
- Fuel supply pressure shown by the pressure gauge[3] = 1.1 ± 0.4 bar.
- Fuel return pressure shown by the pressure gauge [3] = 2 ± 0.5 bar.
Abnormal functioning:
Fuel supply Fuel return
Checks
pressure pressure
Between 2and 3 bar 0.8 ± 0.4 barCheck the condition of the diesel fuel filter
More than 3 barMore than 0.8 barCheck the fuel return circuit (pipe pinched)
Between
Less than 0.8 barCheck the fuel suppy circuit :
0.3and 0.5 barBooster pump (low pressure), piping
Impossible to start the engine:
- Fuel supply pressure less than 0.3 bar.
B1BP3CRD
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IGNITION
Vehicles Engine BOSCHElectrode
NGKElectrode
Tightening torque (m.daN)
gap gap
C6 3.0i 24S ES9A FGR8MQPE 1 mm PFR6E10 1 mmTightening : 1 ± 01
Angular tightening : 90° ± 5°
SPARKING PLUGS
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CLUTCH
GEARBOX
TRANSMISSION
PRECAUTIONS TO BE TAKEN : AM6 AUTOMATIC GEARBOX
Towing.
The front of the vehicle must be raised in order to be towed.
If the front of the vehicle cannot be raised.
IMPERATIVE:
- Put gear lever in position «N».
- Do not add any oil.
- Do not exceed 70 km/h (45 mph)over a distance of 100 km (60 miles)
maximum.
Driving.
Never drive with the ignition switched off.
NOTE:The automatic gearbox is only lubricated when the engine is
running.
Repairs on electrical components.
Do not disconnect:
- The battery when the engine is running.
- The ECU when the ignition is switched on.
Before reconnecting a switch, check:
- The condition of the various contacts (for deformation, corrosion etc.)
- The presence and condition of the mechanical locking.When performing electrical checks:
- The battery should be correctly charged.
- Never use a voltage source higher than 16V.
- Never use a test lamp.
Repairs on mechanical components.
Never place the gearbox on the ground without protection.
Do not use the unions on the gearbox as handles for moving the
gearbox.
It is imperative
that the converter retaining peg should be in place
when removing the gearbox.
It is imperativeto use the centring pegs to couple the gearbox on the
engine.
Remove the converter retaining peg before coupling the gearbox on
the engine.
Engines: ES9A - DT17BTED4Precautions to be taken
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CLUTCH
GEARBOX
TRANSMISSION
AM6 GEARBOX CONTROLSNOTE:The vehicle is equipped with «shift lock». It is necessary to switch on the ignition and
press the brake pedal to release the selection lever from position "P".
The switch "a"positioned on the gear control panel allows the driver to choose one of the
following 3 driving programmes:
- Normal programme:The normal programme operates in the absence of any other selection
being made (auto-adaptive mode ; eco law).
- Sport programme:The sport programme permits a more dynamic driving style, with greater
performances and acceleration.
- Snow programme:The snow programme facilitates moving off and traction on ground that
has limited adhesion.
To revert to the normalprogramme, you have to press a second timeon the sportor snow
switch.
B2CP430D
Engines: ES9A - DT17BTED4
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CLUTCH
GEARBOX
TRANSMISSION
AM6 GEARBOX CONTROLS: «SHIFT LOCK» FUNCTIONIMPERATIVE: Respect the safety and cleanliness requirements, with reference to the brochure:
«Recommendations-Precautions».
The «shift lock»is a system that locks the gear selection lever in position «P».
Unlocking the «SHIFT LOCK»(normal operation).
Switch on the ignition.
Press the brake pedal and keep it pressed.
Move the gear selection lever out of position «P».
Unlocking the «SHIFT LOCK» (with an operating fault).
Should it be impossible to unlock the «shift lock»with the «Normal operation»method.
The fault may originate from one of the following components:
- «Shift lock».
- Gear lever position switch.
- Automatic gearbox ECU.
- Electrical harness.
- Battery voltage.
Operations to be performed.
Unclip the cover (1).
Unlock the «shift lock»by pressing at "a"with the aid of a screwdriver (screwdriver with a minimum length of
150 mm).
Move the gear selection lever out of position "P".
C5FP0RCD
Engines: ES9A - DT17BTED4
C5FP0RBC
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SUSPENSION
STEERING
125
CHECKING AND ADJUSTING VEHICLE HEIGHT
IMPERATIVE: Respect the safety and cleanliness requirements.
Tools.
[1]Gauge for measuring radius of wheels (5 bolts): 9801-T
[2]Gauge for height under bodyshell: 2305-T
[3] LEXIAstation: 4171-T
[4] PROXIAstation: 4165-T
Preliminary operations.
Check the tyre pressures.
Place the vehicle on a 4 column lift.
Switch on the ignition.
Release the parking brake.
Put the vehicle in the high position.
Put the vehicle in the normal height position (driving height).
During:During the measuring, do not move the vehicle.
Reference heights: REFERENCE = Ignition switched on
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