2005 Citroen BERLINGO wheel

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ENGINE
B1BP39AC
B1BP23RC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFK
Tools.
[1]Detensioning lever for auxiliaries drive belt tensioner roller:
Dynamic spanner extension: FACOM SJ.214
Adaptor for socket 9x12 : FACOM J.274
Polygon socket 9x12 : 016
Removing.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel, the plastic pins and the splash-shield.
Turn the tensioner roller(1)by the screw (2)
(anti-clockwise), using tool [1]to detension the belt (3).
NOTE: Screw (2)has a left hand thread.
Remove the auxiliaries drive belt (3).
Refitting.
IMPERATIVE: Check that the rollers (4) and (5) turn freely
(without play and without tight spots).
Refitting.
Compress the tensioner roller (1), using tool [1].
Fit the auxiliaries drive belt (3).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Complete the refitting.
Tightening torques:
- Tensioner roller screw (4)tighten to: 2 ± 0,2 m.daN.
- Guide roller screw (5)tighten to: 3,5 ± 0,3 m.daN.
C4
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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT
Tools.
[1] Dynamic tensioner compression lever: (-).0188.Z
[2] Peg for dynamic tensioner roller: (-).0194.F
Removing.
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure
Diesel injection (HDi) engine versions.
Remove:
- the front RH wheel.
- the sound insulation under the engine.
- the splash-shield.
WARNING: Mark the direction of fitting of the accessories belt if it is to be re-used.
Compress the dynamic tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Peg at «b». using tool [2].
Keep the dynamic tensioner roller (1)compressed and remove the auxiliaries drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely
(without play and without
tight spots).
B1BP2VZD
Engines: 8HX - 8HZ
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ENGINE
B1EP18UD
B1BP3ACD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HX - 9HY - 9HZ
Refitting.
WARNING: Belt to be re-used, mark the direction of fitting of the belt.
Refit the auxiliaries drive belt.
Compress the tensioner roller (1)by acting at «c»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves
of the various pulleys.
Refit:
- The front RH wheel.
- The sound-deadening under the engine.
- Reconnect the battery.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the
battery
(see corresponding operation).
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ENGINE
B1BP2Z6D
B1BP2ZCD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HZ - 9HY
Tools.
[1]Dynamic tensioner compression lever: (-).0188.Z
[2]Peg for dynamic tensioner roller: (-).0194.F
Removing.
Remove the front RH wheel, the under-engine sounddeadening and the splash-shield.
V
ehicle with air conditioning.
WARNING: Mark the direction of fitting of the accessories drive belt, if it is to be re-used.
Compress the tensioner roller(1)by acting at «a»
(clockwise), using tool [1].
Peg at «b», using tool [2].
Remove the accessories drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely
(without play and without tight
spots).
Refitting.
WARNING: Belt to be re-used, mark the direction of fitting of the belt.
Refit the accessories drive belt.
Compress the tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Make sure the belt is correctly positioned in the grooves of the various pulleys.
Complete the refitting in the opposite order to removal.
XSARA PICASSO
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ENGINE
B1BP2J5D
AUXILIARY EQUIPMENT DRIVE BELT
Engines: RHV - 4HY
Tools.
[1]Dynamic tensioner compression lever: (-).0188.Z.
[2]Dynamic tensioner roller retaining peg Ø 4 mm : (-).0188.Q1
Removing.
Remove the splash-shield, under-engine sound-deadening, front RH wheel.
WARNING: Mark the direction of fitting of the auxiliaries drive belt in the case of
re-use of the belt.
Compress the dynamic tensioner roller (1)by acting at «b»
(anti-clockwise), using tool [1].
Peg using tool [2]at «a».
IMPERATIVE : Check that the roller (1) turns freely
(without play and without tight
spots).
Refitting.
Refit the auxiliaries drive belt.
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in
the grooves of the various pulleys.
Compress the dynamic tensioner roller (1)by acting at «b», using tool [1].
Remove tool [2] at «a».
Complete the refitting.
JUMPER
Without air conditioning
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ENGINE
Tools.
[1]Flywheel peg: 4507-T.A
[2] Camshaft pulley peg: 4507-T.B Toolkit 4507-T
[3]Square: 4507-T.J
[4] Belt tension measuring instrument: 4122-T
[5] Valve rocker thrust plate: 4533-T.Z
Checking the timing.
Peg the flywheel, using tool [1].
Peg the camshaft pulley, using tool [2].
Setting the timing.
NOTE:Remove the sparking plugs, to ease rotation of the crankshaft.
Rotate the engine by means of the crankshaft screw (1).
Peg the camshaft pinion.
Peg the flywheel
Slacken the nut (2).
Fullt detension the belt by acting on the tensioner roller.
Remove the belt.
IMPERATIVE: Check that the tensioner roller turns freely
(no tight spot).
CHECKING AND SETTING THE VALVE TIMING
Engines: KFW - NFV
B1EP067CB1EP066CB1EP068C
XSARA - XSARA PICASSO
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: KFW - NFV
Pre-tensioning the timing belt (continued).
Make sure of the timing setting by refitting the pegs [1]and [2].
Remove the valve cover.
Position the tool [5]
(respect the direction of fitting relative to the valve timing).
Adjusting the belt tension.
Place tool [4]on the tensioned part of the belt.
Slacken the nut (2).
Detension the belt, but too much.
Tension the timing belt to obtain a value of: 31 ± 2 SEEMunits.
Tighten the nut (2)to 2 m.daN.
Remove tools [1], [2], [4] and [5].
Checking the belt tension.
Rotate the crankshaft 2 turnsin the normal direction of rotation.
Check that it is still possible to peg the following components.
Flywheel.
Camshaft.
IMPERATIVE: Repeat the belt tensioning operation if the pegging is not possible.
XSARA - XSARA PICASSO
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ENGINECHECKING THE VALVE TIMING
Engine: KFU
Tools.
[1] Flywheel setting peg: 4507-TA. Toolkit 4507-T
[2] Camshaft setting peg: 4533-TA.C1
[3] Camshaft setting peg: (-).0194.A
IMPERATIVE: Respect the safety and cleanliness requirements.
Checking.
Deconnect the battery.
Remove:
- The engine cover.
- The upper timing cover (1).
- The oil filter (2).
Remove the sparking plugs to facilitate rotation of the engine.
Turn the engine by means of the crankshaft screw.
IMPERATIVE: Never turn the engine backwards.
Suspend the engine.
Remove:
- The screws (3), the upper RH engine support (4)and the screws (5).
B1BP37JC
B1BP37KC
C4
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