2005 CHRYSLER CARAVAN clutch

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Page 1470 of 2339

CHRYSLER CARAVAN 2005  Service Manual DIAGNOSIS AND TESTING - TORQUE
CONVERTER HOUSING FLUID LEAKAGE
When diagnosing converter housing fluid leaks,
three actions must be taken before repair:
(1) Verify proper transmission fluid level.
(2)

Page 1473 of 2339

CHRYSLER CARAVAN 2005  Service Manual (27) Lower engine/transaxle assembly with screw
jack.
(28) Obtain helper and/or transmission jack.
Secure transmission jack to transaxle assembly.
(29) Remove upper mount bracket from transaxle
(Fig.

Page 1478 of 2339

CHRYSLER CARAVAN 2005  Service Manual (20) Remove #1 needle bearing (Fig. 34).
(21) Remove input clutch assembly (Fig. 35).(22) Remove #4 thrust plate (Fig. 36).
(23) Remove front sun gear assembly and #4
thrust washer (Fig. 37).
Fig. 34

Page 1479 of 2339

CHRYSLER CARAVAN 2005  Service Manual (24) Remove front carrier/rear annulus assembly
and #6 needle bearing (Fig. 38).
(25) Remove rear sun gear and #7 needle bearing
(Fig. 39).
NOTE: The number 7 needle bearing has three anti-
reversal t

Page 1480 of 2339

CHRYSLER CARAVAN 2005  Service Manual NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
(27) Remove 2/4 clutch retainer (Fig. 42).
(28) Rem

Page 1481 of 2339

CHRYSLER CARAVAN 2005  Service Manual (31) Remove low/reverse reaction plate (Fig. 46).
(32) Remove one low/reverse clutch disc (Fig. 47).(33) Remove low/reverse reaction plate snap ring
(Fig. 48).
(34) Remove low/reverse clutch pack (Fig

Page 1487 of 2339

CHRYSLER CARAVAN 2005  Service Manual (55) Remove rear carrier assembly bearing cone
using setup shown in (Fig. 71).
(56) Install low/reverse spring compressor tool as
shown in (Fig. 72) (Fig. 73).(57) Compress low/reverse piston return s

Page 1489 of 2339

CHRYSLER CARAVAN 2005  Service Manual NOTE: The Low/Reverse Clutch Piston has bonded
seals which are not individually serviceable. Seal
replacement requires replacement of the piston
assembly.
(62) Remove low/reverse clutch piston (Fig. 7