2005 CHRYSLER CARAVAN body

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Page 155 of 2339

CHRYSLER CARAVAN 2005  Service Manual PEDAL TORQUE SHAFT - RHD
REMOVAL
(1) Remove the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - REMOVAL)
(2) Remove the HVAC housing. (Refer to 24 -
HEATING & AIR CO

Page 156 of 2339

CHRYSLER CARAVAN 2005  Service Manual (7) Connect the brake pedal link to the torque
shaft. Install a NEW retaining clip at the torque
shaft end of the brake pedal-to-torque shaft link.
(8) Install the HVAC housing. (Refer to 24 - HEAT-
I

Page 162 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: Do not reuse the original brake lamp
switch. The switch can only be adjusted once. That
is during initial installation of the switch. If the
switch is not adjusted properly or has been
remove

Page 164 of 2339

CHRYSLER CARAVAN 2005  Service Manual PROPORTIONING VALVE
DESCRIPTION - PROPORTIONING VALVE
(HEIGHT SENSING)
NOTE: Only vehicles without antilock brakes (ABS)
have a proportioning valve. Vehicles with ABS uti-
lize electronic brake distri

Page 166 of 2339

CHRYSLER CARAVAN 2005  Service Manual PROPORTIONING VALVE SPECIFICATIONS
WHEEL
BASEDRIVE
TRAINSALES
CODEBRAKE
SYSTEMSPLIT
POINTSLOPEINLET
PRESSURE
PSIOUTLET
PRESSURE
PSI
SWB FWD BRB-BGF159DISC/
DRUM W/O
ANTILOCKVAR. 0.59 1000 PSI 675-875

Page 173 of 2339

CHRYSLER CARAVAN 2005  Service Manual tightening sequence to the full specified torque of 135
N´m (100 ft. lbs.).
(12) Adjust drum brake shoes. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOES - ADJUSTMENTS)
(13) Remove brake p

Page 175 of 2339

CHRYSLER CARAVAN 2005  Service Manual (b) Grasp the equalizer and pull rearward on it
until enough slack is present to disconnect the
equalizer from front or rear cables. While holding
the front cable in this position using the locking
pl

Page 176 of 2339

CHRYSLER CARAVAN 2005  Service Manual the park brake in this position, install a pair of lock-
ing pliers on the front parking brake cable just rear-
ward of the second body outrigger bracket (Fig. 97).
(2) Install the equalizer on the fr