
Service............................................................5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Speci cations....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System
(Gasoline Engine)......................................5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34
Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Overheated Engine Protection Operating Mode
(V8 Engines Only)......................................5-40
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-48
Battery........................................................5-51
Jump Starting...............................................5-52
All-Wheel Drive..............................................5-57
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-59
Front Axle......................................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Section 5 Service and Appearance Care
5-1

ApplicationCapacities
English Metric
VORTEC™ 8100 V8 HD Automatic* 25.0 qt 23.7 L
VORTEC™ 8100 V8 HD Automatic** — —
VORTEC™ 8100 V8 Automatic* 26.9 qt 25.5 L
VORTEC™ 8100 V8 Automatic** — —
VORTEC™ 8100 V8 Manual* 27.1 qt 25.6 L
VORTEC™ 8100 V8 Manual** — —
* Engine Fan Driven cooling system
** Electric Cooling Fan system
Engine Oil with Filter
4300 V6 4.5 qt 4.3 L
4800 V8; 5300 V8; 6000 V8 6.0 qt 5.7 L
8100 V8 6.5 qt 6.1 L
Fuel Tank
Short Bed and 2500 LD 26.0 gal 98.0 L
Long Bed and Chassis Cab (Pickup Box Delete) 34.0 gal 128.7 L
Chassis Cab 3500 and 3500HD — front 27.0 gal 102.0 L
Chassis Cab 3500 and 3500HD — rear 23.0 gal 87.0 L
Wheel Nut Torque 140 ft lb 190Y
After re ll, the level must be rechecked. Add enough engine coolant so that the uid is within the proper operating
range.
5-134

Additional Required Services (Gasoline Engine)
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the
maintenance schedule section in the DURAMAX®Diesel Engine Supplement. The following services should be
performed at the rst maintenance service (IorII) after the indicated miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Vehicles without a lter restriction
indicator: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-25.•• •
6-speed manual transmission only:
Change clutch uid.See footnote (l).• •••••
Allison Transmission
®only: Change
automatic transmission uid and lter
(severe service).See footnote (m).• •••••
Allison Transmission
®only: Change
automatic transmission uid and lter
(normal service).•• •
6-7

A
Accessory Power Outlet(s)...............................3-19
Adding a Snow Plow or Similar Equipment.........4-56
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-78
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment...........................5-123
Air Cleaner/Filter, Engine.................................5-25
Air Conditioning..............................3-20, 3-22, 3-24
Airbag
Off Light.....................................................3-34
Passenger Status Indicator...........................3-36
Readiness Light..........................................3-34
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-63
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-78
Airbag Off Switch........................................1-70
How Does an Airbag Restrain?......................1-68
Passenger Sensing System...........................1-73
Servicing Your Airbag-Equipped Vehicle..........1-78
What Makes an Airbag In ate?......................1-68
What Will You See After an Airbag In ates?....1-68
When Should an Airbag In ate?....................1-66
Where Are the Airbags?...............................1-64
All-Wheel Drive...............................................5-57
All-Wheel Drive (AWD) System.........................2-51
AM-FM Radio.................................................3-70
Antenna, Fixed Mast......................................3-127Antenna, XM™ Satellite Radio Antenna
System.....................................................3-127
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-41
Appearance Care..........................................5-112
Aluminum or Chrome-Plated Wheels.............5-118
Care of Safety Belts...................................5-116
Chemical Paint Spotting..............................5-120
Cleaning Exterior Lamps/Lenses..................5-117
Cleaning the Inside of Your Vehicle..............5-113
Fabric/Carpet............................................5-114
Finish Care...............................................5-117
Finish Damage..........................................5-120
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................5-115
Leather....................................................5-115
Sheet Metal Damage..................................5-119
Tires........................................................5-119
Underbody Maintenance.............................5-120
Vehicle Care/Appearance Materials...............5-121
Washing Your Vehicle.................................5-116
Weatherstrips............................................5-116
Windshield and Wiper Blades......................5-118
Ashtray(s)......................................................3-20
Audio System(s).............................................3-69
AM-FM Radio.............................................3-70
Audio Steering Wheel Controls....................3-124
Care of Your Cassette Tape Player...............3-125
Care of Your CD and DVD Player................3-127
Care of Your CDs and DVDs .......................3-126
1