FRONT BRAKE
4-12
CHAS
Order Job name/Part name Q.ty Remarks Master cylinder disassembly Remove the parts in order.
1 Reservoir cap 1
2 Diaphragm 1
3 Master cylinder boot 1 Refer to “MASTER CYLINDER ASSEM-
4 Circlip 1 BLY” section.
5 Master cylinder assembly 1
6 Spring 2 Reverse the disassembly procedure for
assembly.
1.5 Nm (0.15 m•kg)
6
3
5
4
1
2
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FRONT BRAKE
4-14
CHAS
2. Install:
•Circlip (1)
•Master cylinder boot (2)
MASTER CYLINDER INSTALLATION
1. Install:
•Master cylinder (1)
•Master cylinder bracket (2)
Screw (master cylinder bracket): 9 Nm (0.9 mkg)
2. Install:
•Plain washer (1) (new)
•Brake hose (2)
•Union bolt (3)
Union bolt (brake hose): 20 Nm (2.0 mkg)
NOTE:
•When tightening the union bolt be sure to put
the brake hose in the correct position.
•Check that the brake hose has stayed in the
correct position. Adjust if necessary.
WARNING
•Check that the brake hose routing is as
described. Refer to “CABLE ROUTING”
section.
•Always use new plain washers.
3. Fill:
•Brake fluid reservoir
Recommended brake fluid: DOT 4
2
3
1
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