2004 VOLVO XC70 Owners Manual

2004 VOLVO XC70
In accordance with applicable U.S. and Canadian regulations, the followi\
ng list of warranties is
provided.
l New Car Limited Warranty
l Parts and Accessories Limited Warranty
l Corrosion Protection Limited Warranty
l Seat Belt and Supplemental Restraint Systems Limited Warranty
l Emission Design and Defect Warranty
l Emission Performance Warranty
These are the Federal warranties; other warranties are provided as requi\
red by state/provincial law. Refer
to your separate Warranty and Service Records Information booklet for de\
tailed information concerning
each of the warranties.
Vehicle Event Data
Your vehicle's driving and safety systems employ computers that monitor,\
and share with each other,
information about your vehicle's operation. One or more of these compute\
rs may store what they
monitor, either during normal vehicle operation or in a crash or near-cr\
ash event. Stored information
may be read and used by:
l Volvo Car Corporation
l service and repair facilities
l law enforcement or government agencies
l others who may assert a legal right to know, or who obtain your consent \
to know such information.



Contents | Top of Page
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pg. 132 Fuel/emissions systems
Fuel system
The fuel system continually compensates for variation in engine load, sp\
eed and temperature. A mass air
flow sensor continuously measures the inducted air and makes rapid adjus\
tments for changes in air
temperature and density, to balance fuel economy, emissions, and engine \
power requirements.
Heated oxygen sensor
This is an emission control system designed to reduce emissions and impr\
ove fuel economy. The heated
oxygen sensor monitors the composition of the exhaust gases leaving the \
engine. The exhaust gas
analysis is fed into an electronic module. This adjusts the air/fuel rat\
io to improve combustion and
reduce the three major pollutants (hydrocarbons, carbon monoxide, and o\
xides of nitrogen (NOx)) via a
three-way catalytic converter.
Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevent\
s crankcase gases from being
released into the atmosphere. Instead, the crankcase gases are routed to\
the intake manifold and
cylinders.
PremAir®
On the surface of the radiator in the engine compartment, there is a spe\
cial coating called PremAir®.
PremAir® works as a catalytic converter, converting most of the ozone\
passing through the radiator into
oxygen, thereby reducing harmful ground-level ozone.
Evaporative control system
The car is equipped with an evaporative control system, which prevents g\
asoline vapor from being
released into the atmosphere.
The system consists of a fuel tank with filler pipe and cap, two rollove\
r valves, a Fill Limit Vent Valve
(FLVV), vapor vent lines, a charcoal canister, a purge line, and a pur\
ge control valve and engine
connections. In addition, there is a pressure sensor connected to the fu\
el tank and a filter-protected
Canister Close Valve (CCV) on the atmospheric side of the canister, fo\
r system diagnosis.
The gasoline vapor is channeled through the rollover valves and the FLVV\
via the vapor vent lines into
the charcoal canister, where it is stored. When the engine is started, t\
he gasoline vapor is drawn from the
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charcoal canister to the engine's air intake system and into the combust\
ion process.
NOTE:
l Overfilling the fuel tank can cause damage to the evaporative control sy\
stem.
l If the fuel filler cap is not closed tightly or if the engine is running\
when the car is refueled, the
Malfunction Indicator Lamp may indicate a fault.
l During a transitional period, a small number of service stations may sti\
ll have fuel nozzles that are not
compatible with the fuel filler neck on cars equipped with the evaporati\
ve emission control system
mandated by the U.S. Environmental Protection Agency and the California \
Air Resources Board. If you
experience difficulties in refueling your vehicle, please ask the gas st\
ation attendant for assistance.
CAUTION:
Fuel must not be siphoned from the fuel tank. This will damage the evapo\
rative control system.


pg. 133 Drive belt, Coolant
Belt check
Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low alternator output as well as impair the operation o\
f the power steering and the air
conditioning unit.
NOTE: The drive belt is equipped with a self-tensioning mechanism and requires\
no adjustment
between changes.
WARNING!
The engine must not be running when this check is
performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate a\
t maximum efficiency. Check
the coolant level regularly. The level should be between the "MAX" and "\
MIN" marks on the expansion
tank. The check should be made with particular thoroughness when the eng\
ine is new or when the
cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Fre\
quent removal may prevent
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coolant circulation between the engine and the expansion tank during eng\
ine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be\
drained, consult your Volvo
retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and ant\
ifreeze qualities of the
coolant and has a lower boiling point. It can also cause damage to the c\
ooling system if it should freeze.
Top off with Volvo Genuine Coolant/Antifreeze only.
CAUTION:
The cooling system must always be kept filled to the correct level. If i\
t is not kept filled, there can be
high local temperatures in the engine which could result in damage. Diff\
erent types of antifreeze/coolant
may not be mixed.
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the c\
ar
cools.


pg. 134 Emissions maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warr\
anty and Service Records
Information booklet provides a comprehensive periodic maintenance schedu\
le up to 150,000 miles
(240,000 km) of vehicle service. The schedule includes components that\
affect vehicle emissions. This
page describes some of the emission-related components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Rep\
lace the engine air filter cartridge
with a new one every 37,500 miles (60,000 km) under normal driving con\
ditions. Replace the cartridge
more often when the vehicle is driven under dirty and dusty conditions. \
The cartridge cannot be cleaned,
and should always be replaced with a new one.
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Fuel filter
The fuel filter should be replaced at 105,000 miles (168,000 km) or at\
120,000 miles (193,000 km) for
the 2.5T engine on AWD models. The filter is replaced as a complete unit\
. Replace more frequently if
contaminated fuel is introduced into the tank, or if there is reason to \
suspect that this has occurred.
Fuel system, including filler cap, tank and lines and
connections
The ability of the fuel system to contain hydrocarbons depends upon a le\
ak-free system. Inspect fuel
lines every 30,000 miles (48,000 km). Check for proper sealing of the \
fuel filler cap which contains "O"
ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running\
when the car is refueled, the
Check Engine light (Malfunction indicator) may indicate a fault. Howev\
er, your vehicle's performance
will not be affected. Use only Volvo original or approved fuel filler ca\
ps.
Timing belt
For proper functioning of the engine and its emission control systems, t\
he timing belt and belt tensioner
must be replaced every 105,000 miles (168,000 km) or at 120,000 miles \
(193,000 km) for the 2.5T
engine on AWD models. Engine damage will occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV h\
ose in the air cleaner should be
inspected and cleaned at 105,000 miles (168,000 km) or at 120,000 mile\
s (193,000 km) for the 2.5T
engine on AWD models, and again at 150,000 miles (240,000 km).
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) unde\
r normal driving conditions.
City driving or fast highway driving may necessitate replacement sooner.\
Under normal driving conditions, spark plugs require no maintenance betw\
een replacement intervals.
When installing new plugs, be sure to use the right type and to tighten \
them correctly. When changing
the plugs, clean the terminals and rubber seals. Also check that the sup\
pressor connectors are in good
condition. Cracked or damaged connectors should be replaced.
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pg. 135 Servicing

Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and hold\
s approx. 4.7 US qts. (4.5
liters).
During cold weather, the reservoir should be filled with windshield wash\
er solvent containing antifreeze.
Hoisting the car
If a garage jack is used to lift the car, the two jack attachments point\
s should be used. They are specially
reinforced to bear the weight of the car. A garage jack can also be plac\
ed under the front of the engine
support frame. Take care not to damage the splash guard under the engine\
. Ensure that the jack is
positioned so that the car cannot slide off it. Always use axle stands o\
r similar structures.
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If a two-post hoist is used to lift the car, the front and rear lift arm\
pads should be centered under the
reinforced lift plates on the inboard edge of the sill rail (see illust\
ration above).

pg. 136 Opening the hood, Engine compartment

Opening the hood
l Pull the lever located under the left side of the dash to release the ho\
od lock.
l Lift the hood slightly.
l Press up the release control located under the front edge of the hood (\
at the center) and lift.
WARNING!
Check that the hood locks properly when
closed.

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Engine compartment
1 Expansion tank - coolant
2 Power steering fluid reservoir
3 Washer fluid reservoir
4 Dipstick - engine oil
5 Radiator/cooling fan
6 Oil filler cap - engine
7 Brake fluid reservoir
8 Relay/fuse box
9 Air cleaner
10 Battery (in the cargo compartment) WARNING!
The cooling fan may start or continue to operate (for up to 6 minutes)\
after the engine has been
switched off.


pg. 137 Engine oil
Oil quality
Engine oil must meet the minimum ILSAC specification GF-2, including ACE\
A A1, API SJ, SJ/CF and
SJ/Energy Conserving.
Your Volvo has been certified to standards using ILSAC oil specification\
GF-2 5W-30. Volvo
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