2004 Peugeot Partner VP gearbox

22-12-2003
PEUGEOT SERVICING25
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operation1st serviceA C Intermediate
DRAIN/REFILL- Engine oil- Bleed fuel filter (diesel)- Oil filter- Petrol filter* (according to engine)REPLACE- Diesel filter or element (according to engine)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up)- Manual gearbox oil (check + top-up)- Battery (check + top-up) if cap is removableLEVEL- Screen wash (check + top-up)- Coolant (check + top-up)- Brake fluid (check + top-up)- Power steering fluid (check + top up according to specification)- Operation of lights and indicators- Condition of glass, headlamp and light lenses and mirrors- Horn- Windscreen washer jets- Condition of wiper blades- Condition and tension of the ancillary drive belts- Handbrake- Condition of hydraulic circuits (hoses and covers)CHECK- Condition of rubber boots and gaiters- Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel)- Emission control check as per current legislation (petrol)- Smoke opacity (diesel)- Passenger compartment filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicleROAD TEST
: All driving conditions.: Arduous conditions. * According to destination.

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PEUGEOT SERVICING
22-12-2003
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
Other recommended products
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLYprotection to -35¡C
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV
75W80 PR 9736.41 75W80 PR 9730.A2
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94 PR 9730.A3

INSTRUMENTS AND CONTROLS
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INSTRUMENT PANEL: PETROL - DIESEL MANUAL GEARBOX
1.
Seat belt not fastened warning light*
2. Passenger air bag disarmed warning light*
3. Front and side air bags warninglight
4. Front fog lamps indicator light
5. Anti-lock braking system (ABS)warning light
6. Rear fog lamp indicator light
7. Diesel pre-heat warning light
8. Left hand direction indicator 9.
Total distance recorder, service indicator and engine oil level indicator
10. Right hand direction indicator
11 . Engine diagnostics warning light
12. Main beam headlamps indicatorlight
13. Handbrake, low brake fluid leveland electronic brake force distribution warning light
14. Dipped beam headlamps indicatorlight
15. Battery charge warning light
16. Engine oil pressure and temperature warning light 17.
Water in diesel filter warning light
18. Low coolant level warning light
19. Coolant temperature indicator
20. Total distance recorder button
21. Central (STOP) warning light
22. Speedometer
23. Rev counter
24. Lighting rheostat button
25. Fuel level indicator
26. Low fuel level warning light
27. Electronic stability control (ESP/ASR) warning light
* According to destination.

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PRACTICAL INFORMATION
98
CHECKS Battery
At the start of winter, have your battery checked by a PEUGEOT
dealer. Air filter and passenger compartment filter Have the filter elements replaced
regularly.
If you drive in dusty
conditions, change them twice asoften. Brake pads Brake pad wear depends on the style of driving, in particular forvehicles which are used in town,over short distances. It may be necessary to check the thickness of the pads, even betweenservices. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services. Have the system checked by a
PEUGEOT dealer. Oil filter
Change the filter regularly, in accor- dance with the servicing schedule. Manual gearbox This does not require an oil change. Check the level in accordance withthe manufacturer's servicing sche-dule.
Only use products recom-
mended by PEUGEOT.
To ensure best performan-
ce from components as important as the power steering and the bra-king system, PEUGEOT selectsand offers quite specific products.
To prevent damage to the electri- cal units, avoid washing the engine.
RUNNING OUT OF FUEL (DIESEL) If you should run out of fuel, it is necessary to re-prime the circuit:
- fill the fuel tank with at least five litres of diesel,
- operate the manual re-priming pump, under the bonnet under the
protective cover, until fuel appearsin the transparent pipe,
- operate the starter until the engine starts.
FUEL SUPPLY CUT-OFF (PETROL) In a serious collision, a mechanism prevents fuel from reaching the engine.
To re-establish the fuel supply, press the switch on the corner of the front
right-hand suspension assembly,under the bonnet.

TECHNICAL DATA115
PETROL
Model codes GJHFXB GJKFWB GJNFUB GJKFWC/IF GJNFUC/IF
ENGINES 1.1 litre 1.4 litre 1.6 litre 16V
Cubic capacity (cm 3
) 1124 1360 1587
Bore x stroke (mm) 72 x 69 75 x 77 78.5 x 82
EU standard maximum power (kW) 44.1 55 80
Maximum power at engine speed (rpm) 5500 5500 5800
EU standard maximum torque (Nm) 94 120 147
Maximum torque at engine speed (rpm) 2700 2800 4000Fuel Unleaded Unleaded Unleaded
Catalytic converter Yes Yes Yes
GearboxManual Manual Manual
(5 speed) (5 speed) (5 speed)
Oil capacity (in litres)
Engine (with cartridge replacement) 3.2 (1) - 3.4 (2) 3 (1) - 3.25 (2) 3.2 (1) - 3.4 (2)Gearbox-Final drive 2 2 2
ENGINES AND GEARBOXES
(1) Draining by gravity - (2) Draining by suction
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TECHNICAL DATA
116
DIESEL
Model codes GJWJYB GJRHYB
GJWJYB/PMF GJRHYK
ENGINES 1.9 litre 2 litre Turbo HDI
Cubic capacity (cm3
) 1867 1997
Bore x stroke (mm) 82.2 x 8885 x 88
EU standard maximum power (kW) 51 66
Maximum power at engine speed (rpm) 4600 4000
EU standard maximum torque (Nm) 125 205
Maximum torque at engine speed (rpm) 2500 1900
Fuel DieselDiesel
Catalytic converter YesYes
GearboxManual Manual
(5 speed) (5 speed)
Oil capacity (in litres)
Engine (with cartridge replacement) 4.8 4.5
Gearbox-Final drive 1.91.9
ENGINES AND GEARBOXES

CONSUMPTION
Fuel consumption values correct at time of printing.In accordance with directive 99/100 in M.P.G. (litres/100 km)
Engine Gearbox Model Urban driving Inter- Mixed Emission of codes urban CO 2by weight
(g/km)
1.1 litre ManualGJHFXB ----
1.4 litre ManualGJKFWB 29.1 (9.7) 45.6 (6.2) 37.6 (7.5) 175
GJKFWC/IF
1.6 litre 16V ManualGJNFUB 29.7 (9.5) 45.6 (6.2) 38.1 (7.4) 175
GJNFUC/IF
1.9 litre Diesel ManualGJWJYB 32.1 (8.8) 49.6 (5.7) 40.9 (6.9) 181
GJWJYB/PMF
2 litre Turbo HDI ManualGJRHYB 39.2 (7.2) 57.6 (4.9) 49.6 (5.7) 152
GJRHYK
2 litre Turbo HDI Manual 37.7 (7.6) 54.3 (5.2) 46.3 (6.1) 160
(VTC)
TECHNICAL DATA 117
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TECHNICAL DATA
118
Engine
1.1 litre 1.4 litre 1.6 litre 16V
Gearbox Manual Manual Manual
Model codes GJHFXB GJKFWB GJNFUB
GJKFWC/IF GJNFUC/IF
¥ Kerb weight - 1188 1251
¥ Gross vehicle weight (GVW) - 1780 1840
¥ Gross train weight (GTW)* - 2680 2940¥ Unbraked trailer - 500 500
¥ Braked trailer (within GTW) - 900 1100
¥ Recommended nose weight - - -
WEIGHTS AND TOWING LOADS (IN KG) * In the case of a towing vehicle, the speed is limited to 60 mph (100 km/h).
(1) Vehicle fitted with a Zenith roof
Engine 1.9 litre D 2 litre Turbo HDI
Gearbox Manual Manual
Model codes: GJWJYB GJRHYB
GJWJYB/PMF GJRHYK
¥ Kerb weight 1267 - 1299 (1) 1311
¥ Gross vehicle weight (GVW) 1840 1920
¥ Gross train weight (GTW)* 2940 3020¥ Unbraked trailer 500 500
¥ Braked trailer (within GTW) 1100 1100
¥ Recommended nose weight - -