General Specifications
EngineTD27Ti and ZD30DDTi
Transmission model FS5R30A
No. of speeds 5
Shift pattern
Synchromesh type Warner
Gear ratio 1st 3.580
2nd 2.077
3rd 1.360
4th 1.000
OD 0.811
Reverse 3.631
No. of teeth Mainshaftdrive
1st 32
2nd 30
3rd 29
4th 22
OD 24
Reverse 30
Countershaft Drive
1st 13
2nd 21
3rd 31
4th 32
OD 43
Reverse 12
Reverse idler gear 22
Oil capacity (lmp pt) 3.6 (6-3/8)
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-34
http://vnx.su/
General Specifications
Transfer modelTX12
Gear ratio High 1.000
Low 2.020
Number of teeth Main gear 29
Low gear 37
Counter
gear
High 38
Low 24
Front drive sprocket 41
Front drive shaft 41
Oil capacity (Imp qt) 2.3 (2)
Inspection and Adjustment
GEAR END PLAY
Unit: mm (in)
Front drive sprocket 0 - 0.15 (0 - 0.0059)
Low gear 0 - 0.15 (0 - 0.0059)
Counter gear 0 - 0.2 (0 - 0.008)
CLEARANCE BETWEEN BAULK RING AND
CLUTCH GEAR
Unit: mm (in)
Standard Wear limit
1.0 - 1.5 (0.039 - 0.059) 0.5 (0.020)
AVAILABLE SNAP RING
Mainshaft front bearing
Allowable clearance0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number
3.1 (0.122)
3.2 (0.126)
3.3 (0.130) 33138-73P10
33138-73P11
33138-73P12
Mainshaft rear bearing
Allowable clearance 0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number
1.8 (0.071)
1.9 (0.075)
2.0 (0.079)
2.1 (0.083)
2.2 (0.087) 33138-73P20
33138-73P21
33138-73P22
33138-73P23
33138-73P24
Main gear bearing
Allowable clearance
0 - 0.15 mm (0.0059 in)
Thickness mm (in) Part number
2.6 (0.102)
2.7 (0.106) 2.8 (0.110) 33114-73P00
33114-73P01
33114-73P02
SERVICE DATA AND SPECIFICATIONS (SDS)
TF-33
http://vnx.su/
Final Drive
GENERAL SPECIFICATIONS
Front final driveR180A
4-pinion
Oil capacity (Approx.) (Imp pt) 1.3 (2-1/4)
Rear final drive H233B LSD* 4-pinion
Oil capacity (Approx.) (Imp pt) 2.8 (4-7/8)
Model TD27Ti ZD30DDTi
Gear ratio 4.375 4.111
Number of teeth Ring gear 35 37
Drive pinion 8 9
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit mm (in) 0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play mm (in) 0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in) Part number0.10 (0.0039) 38233-01G11
0.20 (0.0079) 38233-01G12
0.30 (0.0118) 38233-01G13
0.40 (0.0157) 38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case) mm (in)0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 0.75 (0.0295) 38424-W2010
0.78 (0.0307) 38424-W2011
0.81 (0.0319) 38424-W2012
0.84 (0.0331) 38424-W2013
0.87 (0.0343) 38424-W2014
0.90 (0.0354) 38424-W2015
0.93 (0.0366) 38424-W2016
0.96 (0.0378) 38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
3.09 (0.1217) 38154-G2317
3.12 (0.1228) 38154-G2318
3.15 (0.1240) 38154-G2319
3.18 (0.1252) 38154-G2320
3.21 (0.1264) 38154-G2321
3.24 (0.1276) 38154-G2322
3.27 (0.1287) 38154-G2323
3.30 (0.1299) 38154-G2324 3.33 (0.1311) 38154-G2360
3.36 (0.1323) 38154-G2361
3.39 (0.1335) 38154-G2362
3.42 (0.1346) 38154-G2363
3.45 (0.1358) 38154-G2364
3.48 (0.1370) 38154-G2365
3.51 (0.1382) 38154-G2366
3.54 (0.1394) 38154-G2367
3.57 (0.1406) 38154-G2368
3.60 (0.1417) 38154-G2369
3.63 (0.1429) 38154-G2370
3.66 (0.1441) 38154-G2371
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method Adjusting washer and spacer
Drive pinion preload N×m (kg-cm, in-lb)
With front oil seal 1.2 - 1.6 (12 - 16, 10 - 14) Available drive pinion preload adjusting washers
Thickness mm (in) Part number6.59 (0.2594) 38127-01G00
6.57 (0.2587) 38127-01G01
6.55 (0.2579) 38127-01G02
6.53 (0.2571) 38127-01G03
6.51 (0.2563) 38127-01G04
6.49 (0.2555) 38127-01G05
6.47 (0.2547) 38127-01G06
6.45 (0.2539) 38127-01G07
6.43 (0.2531) 38127-01G08
6.41 (0.2524) 38127-01G09
6.39 (0.2516) 38127-01G10
6.37 (0.2508) 38127-01G11
6.35 (0.2500) 38127-01G12
6.33 (0.2492) 38127-01G13
6.31 (0.2484) 38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in) Part number 52.20 (2.0551) 38130-G2300
52.40 (2.0630) 38131-G2301
52.60 (2.0709) 38132-G2302
52.80 (2.0787) 38133-G2303
53.00 (2.0866) 38134-G2304
53.20 (2.0945) 38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58
http://vnx.su/
Tool number
(Kent-Moore No.)
Tool nameDescription Note
(J-39183)
Manifold gauge set (with
hoses and couplers)
Identification:
I The gauge face indicates R-134a.
Fitting size: Thread size
I 1/2² -16 ACME
Service hoses
I High side hose
(J-39501-72)
I Low side hose
(J-39502-72)
I Utility hose
(J-39476-72)
Hose color:
ILow hose: Blue with black stripe
I High hose: Red with black stripe
I Utility hose: Yellow with black stripe or green
with black stripe
Hose fitting to gauge:
I 1/2² -16 ACME
Service couplers
I High side coupler
(J-39500-20)
I Low side coupler
(J-39500-24)
Hose fitting to service hose:
I M14 x 1.5 fitting (optional) or permanently
attached
(J-39650) (115V)
(J-39656) (220V)
Refrigerant weight scale
For measuring of refrigerant
Fitting size: Thread size
I 1/2² -16 ACME
(J-39649) (115V)
(J-39655) (220V)
Vacuum pump
(Including the isolator
valve)
Capacity:
I Air displacement: 4 CFM
I Micron rating: 20 microns
I Oil capacity: 482 g (17 oz)
Fitting size: Thread size
I 1/2² -16 ACME
PREPARATION
HFC-134a (R-134a) Service Tools and
Equipment (Cont'd)
HA-13
http://vnx.su/
General Specifications
COMPRESSOR
ModelDKS-17CH
Type Swash plate
Displacement cm
3(cu in)/Rev 168 (10.25)
Direction of rotation Clockwise
(Viewed from drive end)
Drive belt A type
LUBRICATION OIL
ModelZEXEL make
DKS-17CH
Name Nissan A/C System Oil
Type S
Part number KLH00-PAGS0
Capacity m (Imp fl oz)
Total in system TD ENGINE: 250 (8.8)
ZD ENGINE: 200 (7.0)
Compressor (Service parts)
charging amount TD ENGINE: 250 (8.8)
ZD ENGINE: 200 (7.0)
REFRIGERANT
Type
R134a
Capacity kg (lb) 0.60 - 0.70 (1.32 - 1.54)
Inspection and Adjustment
ENGINE IDLING SPEED
When A/C is ON
Refer to EF & EC section.
BELT TENSION
Refer to Checking Drive Belts (MA section).
COMPRESSOR
Model DKS-17CH
Clutch disc-to-pulley clearance mm (in)0.3 - 0.6
(0.012 - 0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)
HA-65
http://vnx.su/
Battery
Applied modelTD27Ti ZD30DDTi
Type L2-580 R (65 Ah)L2-580 L (65 Ah)L3-760 R (75 Ah) L3-760 L (75 Ah)
Capacity V-AH 12-55 12-64
Starter
Type S13-327 S13-527B S14-405B
HITACHI make
Applied model TD27Ti ZD30DDTi
System voltage V 12
No-load Terminal voltage V 11.0
Current A Less than 160
Revolution rpm More than 4,000 More than 3,300 More than 3,400
Minimum diameter of commutator mm (in) 35.5 (1.398) 35.5 (1.398)
Minimum length of brush mm (in) 9.0 (0.354) 11.0 (0.433) 11.0 (0.433)
Brush spring tension N (kg, lb) Ð 28.4 - 34.3
(2.9 - 3.5, 6.4 - 7.7) 28.4 - 34.3
(2.9 - 3.5, 6.4 - 7.7)
Clearance between bearing metal and armature shaft mm (in)ÐÐÐ
Clearance ªº between pinion front edge and
pinion stopper mm (in) ÐÐÐ
Movement ªº in height of pinion assembly mm (in) 0.3 - 1.5
(0.012 - 0.059) 0.3 - 2.0
(0.012 - 0.079) 0.3 - 2.0
(0.012 - 0.079)
Alternator
Type LR190-752 0 123 310 051
HITACHI make BOSCH make
Applied model ZD30DDTi TD27Ti
Nominal rating V-A 12-90 12-70
Ground polarity Negative
Minimum revolutions under no-load (When
13.5V is applied) rpm Less than 1,000 Less than 1,000
Hot output current (When 13.5V is applied) A/rpmMore than 23/1,300
More than 65/2,500
More than 87/5,000 More than 26/1,300
More than 58/2,500
More than 72/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.0 (0.237) 2 (0.08)
Brush spring pressure N (g, oz) 1.00 - 3.43 (102 - 350, 3.60 - 12.34) 1.80 - 2.40 (184.6 - 244.8, 6.47 - 8.63)
Slip ring minimum diameter mm (in) More than 26.0 (1.024) 13.8 (0.543)
Rotor coil resistance at 20É (68ÉF) W2.67 2.47 - 2.73
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-30
http://vnx.su/
INT/V - Wiring diagram ................................EC-282
Intake air control valve control solenoidvalve .........................................................EC-281
Intake Air Volume .........................................EC-150
Intake door control linkage adjustment ..........HA-63
Intake manifold...............................................EM-12
Interior .............................................................BT-18
Interior lamp ..............................................EL-67, 74
Interior lamp on-off control..............................EL-73
ISO 15031-2 Terminology................................GI-34
K
Knuckle spindle ...............................................FA-20 L
License lamp ...................................................EL-49
Limited slip diff. adjustment............................PD-45
Limited slip diff. assembly ..............................PD-47
Limited slip diff. disassembly ...................PD-43, 44
Limited slip diff. inspection .............................PD-44
Line pressure solenoid valve ..........................AT-86
Line pressure test (A/T) ..........................AT-30, 201
Liquid gasket application .................................EM-3
Location of electrical units ............EL-275, 276, 278
Lock, door ...........................................BT-10, 12, 14
Low and reverse brake .................................AT-166
LSV (Load sensing valve) ..............................BR-10
Lubricants.......................................................MA-17
Lubrication circuit (engine) .........................LC-3, 20
Lubrication oil A/C (checking andadjusting) ....................................................HA-22
Lubrication oil A/C (SDS) ...............................HA-64
Lubrication-locks, hinges and hood latches ..................................................MA-36, 45
Luggage compartment trim .............................BT-18
M
MAFS - Wiring diagram..................................EC-90
MAIN - Wiring diagram...................................EC-80
Main drive gear (M/T) .....................................MT-11
Main gear (Transfer) .................................TF-10, 21
Mainshaft (M/T) ..............................................MT-11
Mainshaft (Transfer)..................................TF-10, 17
Maintenance ...........MA-5, 8, 11, 14, 20, 36, 48, 49
MAJOR OVERHALL .....................................AT-124
Major overhaul (Transfer) .................................TF-9
Malfunction indicator (MI).......................EC-34, 345
Manifold tightening torque (intake &exhaust) ...............................................MA-20, 28
Manual transmission number ..........................GI-29
Manual transmission oil replacement ......MA-36, 37
Map lamp ........................................................EL-74
Mass air flow sensor (MAFS) ................EC-88, 379
Master cylinder (brake) ..................................BR-17 Meter .........................................................EL-82, 85
METER - Wiring diagram................................EL-86
MIL/DL - Wiring diagram ..............................EC-310
MIRROR - Wiring diagram............................EL-154
Mirror, door......................................................BT-48
Model variation ................................................GI-27
Molding - See Exterior ....................................BT-21
M/T major overhaul ........................................MT-10
M/T removal and installation ........................MT-7, 8
Mud guard - See Exterior ...............................BT-21
MULTI - Wiring diagram................................EL-205
Multi-remote control
system ..............................EL-202, 204, 213, 215
Multiport fuel injection precautions ....................GI-5
N
NATS (Nissan anti-theftsystem) .....................EL-222, 223, 224, 231, 242
NATS - Wiring diagram .................................EL-225
NATS V2.0 precautions (For Europe) ...............GI-4
Needle lift sensor .........................................EC-450
NVH troubleshooting (EM) ...............................EM-8
O
Oil change (capacity) ............MA-21, 29, 37, 38, 39
Oil change (interval) ..................................MA-5, 35
Oil cooler (engine) ............................................LC-8
Oil pan (engine) .............................................EM-22
Oil pump (A/T)...............................................AT-139
Oil seal replacement (engine)........................EM-50
Oil seal replacement (front final drive4WD)...........................................................PD-10
OILPSW - Wiring diagram............................EC-474
On board diagnostic system ..................EC-33, 344
Overdrive control switch................................AT-100
Overheat .......................................................EC-109
Overrun clutch solenoid valve ..................AT-71, 72
Oversize piston ..............................................EM-74
P
Park/Neutral position switch .........................EC-256
Park/neutral position switch (A/T) ...........AT-93, 119
Parking drum brake ........................................BR-36
Parking lamp ...................................................EL-49
PCV (positive crankcase ventilation) .....EC-23, 335
Periodic maintenance ......................................MA-5
Piston pin inspection ......................................EM-71
Piston ring inspection.....................................EM-72
PNP/SW - Wiring diagram ...........................EC-257
POWER - Wiring diagram...............................EL-10
Power doorlock ...........EL-163, 164, 171, 179, 180, 182, 192
Power steering fluid level...............MA-36, 44, ST-4
Power steering gear .................................ST-12, 22
ALPHABETICAL INDEX
IDX-5
http://vnx.su/