Page 59 of 1833
SAE Viscosity Number
IFor cold areas: 5W-30 is preferable.
I For hot and warm areas: 20W-40 and 20W-50
are suitable.
I On turbo models, 5W-20 is not recom-
mended. I
For cold and warm areas:
75W-90 for transmission and 80W-90 for dif-
ferential carrier are preferable.
I For hot areas:
90 is suitable for ambient temperatures
below 40ÉC (104ÉF)
YMA017
RECOMMENDED FLUIDS AND LUBRICANTS
MA-18
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Page 85 of 1833
Checking Fluid Level and Leaks (Power
steering)
Check fluid level.
Fluid level can be checked when the fluid is either hot or cold.
CAUTION:
IDo not overfill.
I Recommended fluid is Automatic Transmission Fluid
ªDEXRON
TMº type.
I Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
Greasing Steering Linkage
Apply multi-purpose grease to point shown in the illustration.
Ventilation Air Filter
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing ventilation air filter into cooling unit.
REPLACEMENT PROCEDURES
IRemove glove box.
Refer to BT section.
I Take out ventilation air filter which is secured with one screw,
from cooling unit.
I Replace with new one and reinstall glove box.
NMA058
SST621A
EMA053
RHA336F
NMA070
CHASSIS AND BODY MAINTENANCE
MA-44
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Page 256 of 1833

REMOVAL AND INSTALLATION
1. Remove under cover.
2. Drain engine coolant. Refer to MA section, ªChanging EngineCoolantº.
3. Remove air cleaner case, air duct and resonator.
4. Remove battery (right side).
5. Remove radiator shroud (lower).
6. Remove radiator shroud (front).
7. Disconnect radiator hose (upper and lower).
8. Disconnect reservoir tank hose.
9. Disconnect A/T oil cooler hose (Only A/T models).
10. Remove radiator.
11. After repairing or replacing radiator, install all removed parts in reverse order of removal.
Cooling Fan (Crankshaft driven)
DISASSEMBLY AND INSTALLATION
IDo not release the drive belt tension by removing the fan/water
pump pulley.
I Fan coupling cannot be disassembled and should be replaced
as a unit. If front mark q
Fis present, install fan so that side
marked q
Ffaces the front.
I Proper alignment of these components is essential. Improper
alignment will cause them to wobble and may eventually cause
the fan to separate from the water pump causing extensive
damage.
JLC379B
ENGINE COOLING SYSTEMZD
Radiator (Cont'd)
LC-15
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Page 308 of 1833

DTC and MI Detection Logic
When a malfunction is detected, the malfunction (DTC) is stored in the ECM memory.
The MI will light up each time the ECM detects malfunction. For diagnostic items causing the MI to light up,
refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-7.
Diagnostic Trouble Code (DTC)
HOW TO READ DTC
The DTC can be read by the following methods.
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MI illumination in the diagnostic test mode II (Self-
diagnostic results). Example: 0102, 0407, 1004, etc.
With CONSULT-II
CONSULT-II displays the DTC in ªSELF-DIAG RESULTSº mode. Examples: ªCRANK POS SEN (TDC)º, etc.
I Output of the trouble code means that the indicated circuit has a malfunction. However, in the Mode
II it does not indicate whether the malfunction is still occurring or occurred in the past and returned
to normal.
CONSULT-II can identify them. Therefore, using CONSULT-II (if available) is recommended.
HOW TO ERASE DTC
How to erase DTC (
With CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Touch ªENGINEº.
3. Touch ªSELF-DIAG RESULTSº.
4. Touch ªERASEº. (The DTC in the ECM will be erased.)
The emission related diagnostic information in the ECM can be erased by selecting ªERASEº in the ªSELF-
DIAG RESULTSº mode with CONSULT-II.
How to erase DTC (Without CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least 5 seconds and then turn it ªONº (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-36.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode.
SEF371Y
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONZD30DDTi
EC-33
http://vnx.su/
Page 312 of 1833

Diagnostic test mode I Ð Bulb check
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to EL
section, ªWARNING LAMPS AND CHIMEº or see EC-310.
Diagnostic test mode I Ð Malfunction warning
MICondition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
Diagnostic test mode II Ð Self-diagnostic results
In this mode, DTC is indicated by the number of blinks of the MI as shown below.
Long (0.6 second) blinking indicates the two LH digits of number and short (0.3 second) blinking indicates the
two RH digits of number. For example, the MI blinks 10 times for 6 seconds (0.6 sec x 10 times) and then it
blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC ª1003º.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC ª0505º refers to no
malfunction. (See TROUBLE DIAGNOSIS Ð INDEX, EC-7.)
How to erase diagnostic test mode II (Self-diagnostic results)
The DTC can be erased from the backup memory in the ECM when the diagnostic test mode is changed from
Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to ªHow to Switch Diagnostic Test Modesº, EC-36.)
I If the battery terminal is disconnected, the DTC will be lost from the backup memory within 24
hours.
I Be careful not to erase the stored memory before starting trouble diagnoses.
SEF298QA
SEF162PB
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONZD30DDTi
Malfunction Indicator (MI) (Cont'd)
EC-37
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Page 319 of 1833

REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by
touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
IThe malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, ªMONITORº
in ªDATA MONITORº screen is changed to ªRecording Data ...
xx%º as shown at left, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
ªREAL-TIME DIAGº screen is displayed. If ªSTOPº is touched
on the screen during ªRecording Data ... xx%º, ªREAL-TIME
DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
I DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
I While trying to detect the DTC by performing the ªDTC Confir-
mation Procedureº, be sure to select to ªDATA MONITOR
(AUTO TRIG)º mode. You can confirm the malfunction at the
moment it is detected.
I While narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in the
ªDTC Confirmation Procedureº, the moment a malfunction is
found the DTC will be displayed. (Refer to GI section, ªIncident
Simulation Testsº in ªHOW TO PERFORM EFFICIENT DIAG-
NOSIS FOR AN ELECTRICAL INCIDENTº.)
2) ªMANU TRIGº
I If the malfunction is displayed as soon as ªDATA MONITORº is
selected, reset CONSULT-II to ªMANU TRIGº. By selecting
ªMANU TRIGº you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
SEF373Y
SEF707X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONZD30DDTi
CONSULT-II (Cont'd)
EC-44
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Page 342 of 1833

MONITOR ITEMCONDITION SPECIFICATION
EGR VOL CON/V I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load After 1 minute of idling More than 10 steps
Revving engine from idle to 3,200 rpm 0 step
VNT S/V 1 I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load Idle Approx. 56%
2,000 rpm Approx. 20%
BARO SEN IIgnition switch: ON Altitude
Approx.0m(0ft): Approx. 100.62
kPa (1.0062 bar, 1.026 kg/cm
2,
14.59 psi)
Approx. 1,000 m (3,281 ft): Approx.
88.95 kPa (0.8895 bar, 0.907
kg/cm
2, 12.90 psi)
Approx. 1,500 m (4,922 ft): Approx.
83.16 kPa (0.8316 bar, 0.848
kg/cm
2, 12.06 psi)
Approx. 2,000 m (6,562 ft): Approx.
78.36 kPa (0.7836 bar, 0.799
kg/cm
2, 11.36 psi)
SWRL CON S/V 1 I
Lift up the vehicle
I Engine: After warming up let it idle for
more than 1 second.
I Air conditioner switch: ªOFFº
I No-load Shift lever: Except ªPº and ªNeutralº posi-
tions
ON
Shift lever: Neutral position OFF
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
CONSULT-II Reference Value in Data Monitor
Mode (Cont'd)
EC-67
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Page 347 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
17 G/Y Stop lamp switch Ignition switch ªONº
Brake pedal fully released
Approximately 0V
Ignition switch ªONº
Brake pedal depressed BATTERY VOLTAGE
(11 - 14V)
18 L Malfunction indicator Ignition switch ªONº
Approximately 1V
Engine is running.
Idle speed BATTERY VOLTAGE
(11 - 14V)
19 LG/W Engine coolant tempera-
ture sensor Engine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
20 PU Start signal Ignition switch ªONº
Approximately 0V
Ignition switch ªSTARTº
BATTERY VOLTAGE
(11 - 14V)
21 G/R Air conditioner switch Engine is running.
Air conditioner switch is ªOFFº
BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating) Approximately 0.1V
22 BR/Y
(A/T)
G
(M/T) Park/Neutral position
switch Ignition switch ªONº
Gear position is ªNeutralº (M/T models)
Gear position is ªPº or ªNº (A/T models)
Approximately 0V
Ignition switch ªONº
Except the above gear position BATTERY VOLTAGE
(11 - 14V)
23 G Accelerator position sen-
sor Ignition switch ªONº
Accelerator pedal fully released
0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressed Approximately 4.5V
24 G/Y A/T signal No. 1 Engine is running.
Warm-up condition
Idle speed Voltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-72
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