Page 4 of 53

General Specifications
Engine model KA24DE VG33E YD25DDTi TD27 ZD30DDT QD32
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Clutch model 240 250 240 250
Clutch master cylinder
Inner diameter mm (in) 15.87 (5/8)
Clutch operating cylinder
Inner diam-
eterLHD mm (in) 17.46 (11/16) Ð 19.05 (3/4) 17.46 (11/16) 19.05 (3/4) 17.46 (11/16)
RHD mm (in) 19.05 (3/4)
Clutch disc
Facing size mm (in)
(Outer dia. x inner dia. x
thickness)240 x 150 x 3.5
(9.45 x 5.91 x
0.138)250 x 160 x 3.8
(9.84 x 6.30 x
0.150)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)240 x 160 x 3.5
(9.45 x 6.30 x
0.138)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)
Thickness of disc assembly 8.1 (0.319) 8.3 (0.327) 8.1 (0.319) 7.8 (0.307) 8.1 (0.319)
With load mm (in)With 4,903 N
(500 kg, 1,103 lb)With 6,472 N
(660 kg, 1,455 lb)With 7,350 N
(750 kg, 1,652 lb)With 4,903 N
(500 kg, 1,103 lb)With 7,350 N
(750 kg, 1,652 lb)With 5,884 N
(600 kg, 1,323 lb)
Clutch cover
Full load2WD
N (kg, lb)4,903 (500,
1,103)Ð7,360 (751,
1,655)3,923 (400, 882) Ð Ð
4WD
N (kg, lb)4,659 (475,
1,047)6,472 (660,
1,455)7,360 (751,
1,655)Ð7,360 (751,
1,655)5,394 (550,
1,213)
Inspection and Adjustment
Engine model KA24DE VG33E YD25DDTi TD27 ZD30DDT QD32
Clutch model 240 250 240 250
Clutch disc
Wear limit of facing surface
to rivet head mm (in)0.3 (0.012)
Runout limit of facing
mm (in)1.0 (0.039) 0.7 (0.028) 1.0 (0.039) 0.7 (0.028)
Distance of runout check
point (from the hub center)
mm (in)115 (4.53) 120 (4.72) 120 (4.72) 115 (4.53) 120 (4.72)
Maximum backlash of spline
(at outer edge of disc)
mm (in)1.0 (0.039)
Clutch cover
Diaphragm spring height
mm (in)38.5 (1.516) 37.5 (1.476) 40.5 (1.594) 38.5 (1.516) 40.5 (1.594) 38.5 (1.516)
Uneven limit of diaphragm
spring toe height mm (in)0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-6002
Page 39 of 53

Dimensions
Destination Except Australia, New Zealand and Europe
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed
type
Single cabDouble cab
Single cab Double cab
Item 4WD appearance
Overall length*1 mm (in)5,010 (197.2)
5,170 (203.5)*14,920 (193.7)
5,080 (200.0)*1
4,955 (195.1)*9
5,090 (200.4)*1, *94,945 (194.7)
5,080 (200.0)*15,010 (197.2)
5,170 (203.5)*14,945 (194.7)
5,080 (200.0)*1
4,955 (195.1)*9
5,090 (200.4)*1, *9
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,630 (64.2)*6
1,620 (63.8)*5
1,610 (63.4)*41,620 (63.8)*4 or
*5 (*9)
1,630 (64.2)*5 or
*6 (*9)
1,640 (64.6)*61,710 (67.3)*21,695 (66.7)*2
1,700 (66.9)*81,710 (67.3)*7
1,715 (67.5)*8
1,720 (67.7)*2
1,725 (67.9)*10
1,810 (71.3)*3, *7
1,815 (71.5)*3, *8
1,820 (71.7)*2, *3,
*9
1,825 (71.9)*3, *10
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)170 (6.7)*4
180 (7.1)*5
190 (7.5)*6170 (6.7)*4
180 (7.1)*5
190 (7.5)*6240 (9.4)*2225 (8.7)*7
230 (9.1)*8225 (8.7)*7
230 (9.1)*8
240 (9.4)*2
*1: On step bumper equipped models
*2: 255/70R16 tire equipped models
*3: Roof rail equipped models
*4: 185R14 tire equipped models
*5: 195R14 tire equipped models
*6: 195R15 tire equipped models
*7: 215R15 tire equipped models
*8: 205R16 tire equipped models
*9: For Chili
*10: 265/70R16 tire equipped model
IDENTIFICATION INFORMATION
GI-6008
Page 40 of 53

Destination Australia and New Zealand
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed
type
Single cab King cab Double cab Single cab King cab Double cab
Item
Overall length*1 mm (in)5,010 (197.2)
4,795 (188.8)*25,045 (198.6)*34,920 (193.7)
5,080 (200.0)*15,010 (197.2)
4,795 (188.8)*45,045 (198.6)4,945 (194.7)
5,080 (200.0)*1
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,690 (66.5) 1,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in) 1,610 (63.4) 1,610 (63.4)*3 1,625 (64.0)1,705 (67.1)*3
1,710 (67.3)*41,700 (66.9)1,715 (67.5)*3
1,720 (67.7)*4
1,725 (67.9)*7
1,815 (71.3)*6,
*3
1,820 (71.7)*6,
*4
1,825 (71.9)*6,
*7
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in) 155 (6.1) 155 (6.1) 160 (6.3)220 (8.7)*3
225 (8.9)*4220 (8.7)220 (8.7)
225 (8.9)*7
205 (8.1)*5
210 (8.3)*5, *7
*1: On step bumper equipped models
*2: Cab and chassis models
*3: 205R16 tire equipped models
*4: 255/70R16 tire equipped models
*5: VG33E engine models
*6: Roof rail equipped models
*7: 265/70R16 tire equipped models
IDENTIFICATION INFORMATION
Dimensions (Cont'd)
GI-6009
Page 41 of 53

Destination Europe
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,700 (66.9)*2
1,620 (63.8)*41,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2,
*61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6,
*3
1,710 (67.3)*5
1,810 (71.3)*6,
*5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.1)230 (9.1)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: 255/70R16 tire equipped models
*4: 195R15C tire equipped models
*5: 255/60R17 tire equipped models
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
Dimensions (Cont'd)
GI-6010