2004 NISSAN FRONTIER service

Change intervals
The oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Using engine oil and filters
that are not of the specified quality, or exceeding
recommended oil and filter change intervals
could reduce engine life. Damage to the engine
caused by improper maintenance or use of incor-
rect oil and filter quality and/or viscosity is not
covered by the NISSAN new vehicle warranty.
Your engine was filled with a high-quality engine
oil when it was built. You do not have to change
the oil before the first recommended change
interval. Oil and filter change intervals depend
upon how you use your vehicle.
Operation under the following conditions may
require more frequent oil and filter changes:
crepeated short distance driving at cold out-
side temperatures
cdriving in dusty conditions
cextensive idling
ctowing a trailer
RECOMMENDED SAE VISCOSITY
NUMBER
cSAE 5W-30 viscosity oil is preferred for all
temperatures. SAE 10W-30 or SAE
10W-40 viscosity oils may be used if the
ambient temperature is above 0°F (-18°C) .
AIR CONDITIONER SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONS
The air conditioner system in your NISSAN
vehicle must be charged with the refriger-
ant HFC-134a (R-134a) and the lubricant,
NISSAN A/C system oil Type R or the exact
equivalents.
CAUTION
The use of any other refrigerant or lubri-
cant will cause severe damage to the air
conditioning system and will require the
replacement of all air conditioner system
components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle does not harm the earth’s ozone
layer. Although this refrigerant does not affect the
earth’s atmosphere, certain government regula-
tions require the recovery and recycling of any
refrigerant during automotive air conditioner sys-
tem service. A NISSAN dealer has the trained
technicians and equipment needed to recover
and recycle your air conditioner system refriger-
ant.
Contact a NISSAN dealer when servicing your air
conditioner system.
ATI1028
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ENGINE
Model KA24DE VG33E/VG33ER
Type Gasoline, 4-cycle Gasoline, 4-cycle
Cylinder arrangement 4-cylinder in-line 6-cylinder, V-slanted at 60°
Bore x Stroke in (mm) 3.504 x 3.780 (89. x 96.0) 3.602 x 3.268 (91.5 x 83.0)
Displacement cu in (cm
3) 145.78 (2,389) 199.84 (3,275)
Firing order 1–3–4–2 1–2–3–4–5–6
Idle speed rpm
See the “Emission Control label” on the underside of the hood.
Ignition timing degree (B.T.D.C.) at idle speed degree/rpm
CO percentage at idle speed [No air] %
Except Supercharger Supercharger
Spark plug PFR5G-11 (Standard)*1 PFR5G-11 (Standard)*1 PFR6G-11 (Standard)*1
PFR6G-11 (Cold)*1 PFR6G-11 (Cold)*1 PFR7G-11 (Cold)*1
PFR4G-11 (Hot) *1 PFR5G-11 (Hot) *1
Spark plug gap (Nominal) in (mm) 0.043 (1.1) 0.043 (1.1)
Camshaft operation Timing chain Timing belt*2
Generator belt size
Width x Length in (mm) 0.413 x 35.63 (10.5 x 905) 0.701 x 31.69 (17.8 x 805)
*1: Always check with the Parts Department at a NISSAN dealer for the latest parts information.
*2: Periodic maintenance is necessary. See “Periodic maintenace schedules” in the “NISSAN Service and Maintenace Guide.”
The spark ignition system of this vehicle meets all requirements of the Canadian Interference-Causing Equipment Regulations.
SPECIFICATIONS
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Trailer towing tips
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning,
stopping and backing up in an area which is free
from traffic. Steering stability and braking perfor-
mance will be somewhat different than under
normal driving conditions.
cAlways secure items in the trailer to prevent
load shift while driving.
cAvoid abrupt starts, acceleration or stops.
cAvoid sharp turns or lane changes.
cAlways drive your vehicle at a moderate
speed.
cAlways block the wheels on both vehicle and
trailer when parking. Parking on a slope is
not recommended; however, if you must do
so, and if your vehicle is equipped with an
automatic transmission, first block the
wheels and apply the parking brake, and
then move the transmission shift selector
lever into the P (Park) position. If you move
the shift selector lever to the P (Park) posi-
tion before blocking the wheels and applying
the parking brake, transmission damage
could occur.
cWhen going down a hill, shift into a lower
gear and use the engine braking effect.When going up a long grade, downshift the
transmission to a lower gear and reduce
speed to reduce chances of engine over-
loading and/or overheating. However, for
long steep grades, do not stay in 1st or 2nd
gear when driving above 35 MPH (56 km/h) .
cIf the engine coolant rises to an extremely
high temperature when the air conditioner
system is on, turn off the air conditioner.
Coolant heat can be additionally vented by
opening the windows, switching the fan
control to high and setting the temperature
control to the HOT position.
cTrailer towing requires more fuel than normal
circumstances.
cAvoid towing a trailer for your vehicle’s first
500 miles (805 km) .
cFor the first 500 miles that you do tow, do
not drive over 50 MPH (80 km/h) .
cHave your vehicle serviced more often than
at intervals specified in the recommended
Maintenance Schedule in the “NISSAN Ser-
vice and Maintenance Guide”.
cWhen making a turn, your trailer wheels will
be closer to the inside of the turn than your
vehicle wheels. To compensate for this,
make a larger than normal turning radius
during the turn.cCrosswinds and rough roads will adversely
affect vehicle/trailer handling, possibly caus-
ing vehicle sway. When being passed by
larger vehicles, be prepared for possible
changes in crosswinds that could affect ve-
hicle handling. If swaying does occur, firmly
grip the steering wheel, steer straight ahead,
and immediately (but gradually) reduce ve-
hicle speed. This combination will help sta-
bilize the vehicle. Never increase speed.
cBe careful when passing other vehicles.
Passing while towing a trailer requires con-
siderably more distance than normal pass-
ing. Remember, the length of the trailer must
also pass the other vehicle before you can
safely change lanes.
cTo maintain engine braking efficiency and
electrical charging performance, do not use
5th gear (manual transmission) or overdrive
(automatic transmission) .
cAvoid holding the brake pedal down too long
or too frequently. This could cause the
brakes to overheat, resulting in reduced
braking efficiency.
When towing a trailer, transmission
oil/fluid should be changed more fre-
quently. For additional information, see the
“Maintenance and do-it-yourself” section
earlier in this manual.
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FLAT TOWING
Towing your vehicle with all four wheels on the
ground is sometimes called flat towing. This
method is sometimes used when towing a vehicle
behind a recreational vehicle, such as a motor
home.
CAUTION
cFailure to follow these guidelines can
result in severe transmission damage.
cWhenever flat towing your vehicle, al-
ways tow forward, never backward.
cDO NOT tow any automatic transmis-
sion vehicle with all four wheels on the
ground (flat towing) . Doing so WILL
DAMAGE internal transmission parts
due to lack of transmission lubrication.
cFor emergency towing procedures refer
to “Towing recommended by NISSAN”
in the “In case of emergency” section of
this manual.
Automatic Transmission
To tow a vehicle equipped with an automatic
transmission, an appropriate vehicle dollyMUST
be placed under the towed vehicle’s drive
wheels.Alwaysfollow the dolly manufacturer’s
recommendations when using their product.
Manual Transmission
cAlways tow with the manual transmission in
Neutral.
cOn four-wheel drive vehicles, place the
transfer case in the 2H range. Failure to do
so will cause the powertrain to bind up.
cAfter towing 500 miles, start and idle the
engine with the transmission in Neutral for
two minutes. Failure to idle the engine after
every 500 miles of towing may cause dam-
age to internal transmission parts.DOT (Department of Transportation) Quality
Grades: All passenger car tires must conform to
federal safety requirements in addition to these
grades.
Quality grades can be found where applicable on
the tire sidewall between tread shoulder and
maximum section width. For example:
Treadwear 200 Traction AA Temperature A
Treadwear
Treadwear grade is a comparative rating based
on tire wear rate when tested under controlled
conditions on specified government test courses.
For example, a tire graded 150 would wear one
and a half (1-1/2) times as well on the govern-
ment course as a tire graded 100. However,
relative tire performance depends on actual driv-
ing conditions, and may vary significantly due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Traction AA, A, B and C
The traction grades, from highest to lowest, are
AA, A, B, and C. Those grades represent the
tire’s ability to stop on wet pavement as mea-
sured under controlled conditions on specified
government test surfaces of asphalt and con-
crete. A tire marked C may have poor traction
performance.
UNIFORM TIRE QUALITY GRADING
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A genuine NISSAN Service Manual is the best
source of service and repair information for your
vehicle. Filled with wiring diagrams, illustrations
and step-by-step diagnostic and adjustment pro-
cedures, this manual is the same one used by the
factory trained technicians working at NISSAN
dealerships. Also available are genuine NISSAN
Owner’s Manuals, and genuine NISSAN Service
and Owner’s Manuals for older NISSAN models.
For USA
For current pricing and availability of genuine
NISSAN Service Manualsfor the 2000 model
year and later contact:
Tweddle Litho Company
1-800-639-8841
www.nissan-techinfo.com
For current pricing and availability of genuine
NISSAN Service Manualsfor the 1999 model
year and prior, see a NISSAN dealer, or contact:
DDS Distribution Service, Ltd.
20770 Westwood Road
Strongsville, OH 44136
1-800-247-5321
OWNER’S MANUAL/SERVICE
MANUAL ORDER INFORMATION
Technical and consumer information9-27
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For current pricing and availability of genuine
NISSAN Owner’s Manualsfor the 2004 model
year and prior, see a NISSAN dealer, or contact:
DDS Distribution Service, Ltd.
20770 Westwood Road
Strongsville, OH 44136
1-800-247-5321
For Canada
To purchase a copy of a genuine NISSAN Ser-
vice Manual or Owner’s Manual please contact
your nearest NISSAN dealer. For the phone num-
ber and location of a NISSAN dealer in your area
call the NISSAN Information Center at 1-800-
387-0122 and a bilingual NISSAN representa-
tive will assist you.
Also available are genuine NISSAN Service and
Owner’s Manuals for older NISSAN models.
IN THE EVENT OF A COLLISION
Unfortunately, accidents do occur. In this unlikely
event, there is some important information you
should know.
Many insurance companies routinely authorize
the use of non-genuine collision parts in order to
cut costs, among other reasons.
Insist on the use of genuine NISSAN
collision parts!
If you want your vehicle to be restored using parts
made to NISSAN’s original exacting specifica-
tions – if you want to help it to last and hold its
resale value, the solution is simple.Tell your
insurance agent and your repair shop to
only use Genuine NISSAN Collision Parts.
NISSAN does not warrant non-NISSAN parts,
nor does NISSAN’s warranty apply to damage
caused by a non-genuine part.
Using Genuine NISSAN Parts can help protect
your personal safety, preserve your warranty pro-
tection and maintain the resale value of your
vehicle. And if your vehicle was leased, using
Genuine NISSAN Parts may prevent or limit un-
necessary excess wear and tear expenses at the
end of your lease.
NISSAN designs its hoods with crumple zones to
minimize the risk that the hood will penetrate the
windshield of your vehicle in an accident. Non-
genuine (imitation) parts may not provide such
built in safeguards. Also, non-genuine parts often
show premature wear, rust and corrosion.
Why should you take a chance?
In over 40 states, the law says you must be
advised if non-genuine parts are used to repair
your vehicle. And some states have enacted laws
that restrict insurance companies from authoriz-
ing the use of non-genuine collision parts during
the new vehicle warranty. These laws help pro-
tect you, so you can take action to protect your-
self.
It’s your right!
If you should need further information visit us at:
www.nissanusa.com.
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10 Index
A
Air bag
Passenger supplemental air bag ON/OFF
switch and light...............1-16
Air bag (See supplemental restraint
system)......................1-7
Air bag warning light...........1-18, 2-13
Air cleaner housing filter............8-23
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system (See vehicle security system). .2-16
Anchor point locations.............1-42
Antenna.....................4-29
Anti-lock brake system (ABS).........5-28
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-14
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-23
Automatic
Automatic power window switch.....2-33
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock release. .5-14
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system). . . .3-8, 8-30
Before starting the engine............5-9
Belts (See drive belts).............8-20
Brake
Anti-lock brake system (ABS).......5-28
Brake booster................8-28
Brake fluid..................8-16
Brake light (See stop light).........8-33
Brake pedal.................8-27
Brake system................5-28
Brake warning light.............2-10
Brake wear indicators........2-15, 8-28
Parking brake check............8-27
Parking brake operation..........5-18
Self-adjusting brakes............8-28
Break-in schedule................5-21Brightness control
Instrument panel..............2-21
Bulb check/instrument panel..........2-9
Bulb replacement................8-33
C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo light switch...............2-23
Cargo (See vehicle loading information) . . .9-13
CD care and cleaning.............4-28
CD player (See audio system).........4-14
Check engine indicator light
(See malfunction indicator lamp).......2-14
Child restraint with top tether strap......1-41
Child restraints..........1-23, 1-30, 1-39
Precautions on child restraints.......1-30
Top tether strap anchor point locations . .1-42
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-17
Cold weather driving..............5-31
Compact disc (CD) player...........4-14
Console box...................2-28
Controls
Audio controls (steering wheel)......4-28
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Meters and gauges................2-3
Instrument brightness control.......2-21
Mirror
Inside mirror.................3-13
Outside mirror control........3-13, 3-14
Outside mirrors...............3-13
Vanity mirror.................3-13
Multi-remote control system
(See remote keyless entry system).......3-4
O
Octane rating (See fuel octane rating).....9-4
Odometer.....................2-3
Oil
Capacities and recommended
fuel/lubricants.................9-2
Changing engine oil............8-11
Changing engine oil filter..........8-13
Checking engine oil level..........8-10
Engine oil..................8-10
Engine oil and oil filter recommendation . .9-5
Engine oil pressure low/engine coolant
temperature high warning light.......2-11
Engine oil viscosity..............9-5
Outside mirror control..........3-13, 3-14
Outside mirrors.................3-13
Overdrive switch.............5-15, 5-16
Overheat
If your vehicle overheats..........6-11
Owner’s manual order form..........9-27
Owner’s manual/service manual order
information....................9-27P
Parking
Parking brake check............8-27
Parking brake operation..........5-18
Parking/parking on hills...........5-26
Passenger supplemental air bag ON/OFF
switch and light.................1-16
Power
Dual 12 volt power outlets.........2-25
Power door locks...............3-3
Power outlet.................2-24
Power steering fluid.............8-16
Power steering system...........5-27
Power windows...............2-32
Rear power windows............2-33
Precautions
Maintenance precautions..........8-5
On-pavement and off-road driving
precautions..................5-4
Precautions on child restraints.......1-30
Precautions on seat belt usage......1-20
Precautions on supplemental restraint
system.....................1-7
Precautions when starting and driving . . .5-2
Push starting..................6-11
R
Radio
Car phone or CB radio...........4-29
FM-AM radio with compact disc (CD)
changer...................4-16FM-AM radio with compact disc (CD)
player....................4-12
Steering wheel audio control switch. . . .4-28
Readiness for inspection maintenance (I/M)
test........................9-25
Rear power windows..............2-33
Rear sliding window..............2-34
Rear window defogger switch.........2-19
Refrigerant recommendation..........9-6
Registering your vehicle in another country . .9-10
Remote keyless entry system..........3-4
Reporting safety defects (US only)......9-25
Roof rack....................2-30
S
Safety
Child safety rear door lock..........3-4
Reporting safety defects (US only). . . .9-25
Seat
Jump seat...................1-6
Seat adjustment
Front manual seat adjustment........1-2
Seat belt
Infants and small children.........1-23
Injured Person................1-24
Larger children...............1-23
Precautions on seat belt usage......1-20
Pregnant women..............1-24
Seat belt extenders.............1-29
Seat belt maintenance...........1-29
Seat belts..................1-20
Shoulder belt height adjustment......1-26
Three-point type with retractor.......1-24
10-4
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