2004 MITSUBISHI ENDEAVOR lock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Installation 1. Place auto-tensioner in soft-jawed vise to SLOWLY compress the push rod. If
there is a plug at the base of the auto-tensioner body, place flat washer around
plug so it will not contact vise jaw.
2. Slowly compress auto-tensioner push rod until holes in push rod and auto-
tensioner housing are aligned. Insert a locking pin into the alignment holes.
Install auto-tensioner on engine.
3. Ensure all timing marks are still aligned. See Fig. 3
. Install timing belt on
crankshaft sprocket, idler pulley, left bank camshaft sprocket, water pump
pulley, right bank camshaft sprocket, and tensioner pulley. Take all slack out o
f
timing belt.
4. Loosen the tensioner pulley center bolt. Rotate tensioner pulley against timing
belt. Temporarily tighten tensioner pulley center bolt. Turn crankshaft 1/4 turn
counterclockwise. Turn crankshaft 1/4 turn clockwise. Ensure all timing belt
marks are still aligned.
5. Loosen tensioner pulley center bolt. Position tensioner pin holes at bottom of
tensioner. Install Adapter (MD998767) on tensioner pulley. See Fig. 5
. Using
torque wrench, apply 39 INCH lbs. (4.4 N.m) of torque (counterclockwise
direction) to tensioner pulley. Tighten tensioner center bolt to specification
while holding tensioner pulley stationary. See TORQUE
SPECIFICATIONS
.
6. Remove locking pin from auto-tensioner. Turn crankshaft 2 revolutions
clockwise and align all timing marks. DO NOT rotate counterclockwise.
7. Wait for at least 5 minutes, then check auto-tensioner push rod protrusion. To
check push rod protrusion, measure clearance between body of auto-tensioner
and bottom of tensioner pulley bracket arm. Clearance should be 0.19-
0.24" (4.8-6.0 mm). If protrusion is not correct, repeat timing belt tensioning
procedure. CAUTION: Never compress the auto-tensioner too fast, or
the push rod will be damaged.

2004 Mitsubishi Endeavor Limited MITSUBISHI 3.8L V6 - SOHC - Endeavor & Galant

CHAR
T .
DIAGNOSIS FUNCTION HOW TO CONNECT THE SCAN TOOL (MUT-III) Required Special Tools:
MB991958: Scan tool (MUT-III sub assembly)
MB991824: Vehicle communication interface (V.C.I.) MB991827: MUT-III USB cable MB991910: MUT-III main harness A
1. Ensure that the ignition switch is at the "LOCK" (OFF) position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824 and the personal
computer.
4. Connect special tool MB991910 to special tool MB991824.
5. Connect s
pecial tool MB991910 to the data link connector. CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
6. Turn the power switch of special tool MB991824 to the "ON" position.
7. Start the MUT-III system on the personal computer.
HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES
MB991958: Scan tool (MUT-III sub assembly)
MB991824: V.C.I. MB991827: MUT-III USB cable MB991910: MUT-III main harness A
1. Connect scan tool MB991958 to the data link connec
tor. NOTE: When special tool MB991824 is energized, special tool
MB991824 indicator light will be illuminated in a green
color.
NOTE: Disconnect the scan tool MB991958 is the reverse of
the connecting sequence, making sure that the ignition
switch is at the "LOCK" (OFF) position.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.
NOTE: If the battery voltage is low, diagnostic trouble codes will
not be set. Check the battery if scan tool MB991958 does
not display.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select."
5. Choose "TCL" from the "POWERTRAIN" tab.
6. Select "Diagnostic Trouble Code."
7. If a DTC is set, it is shown.
8. Choose "DTC erase" to erase the DTC. HOW TO READ DATA LIST
MB991958: Scan tool (MUT-III sub assembly)
MB991824: V.C.I. MB991827: MUT-III USB cable MB991910: MUT-III main harness A
1. Connect scan tool MB991958 to the data link connec
tor. CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select."
5. Choose "TCL" from the "POWERTRAIN" tab.
6. Select "Data List."
7. Choose an appropriate item.
HOW TO PERFORM ACTUATOR TEST
MB991958: Scan tool (MUT-III sub assembly)
MB991824: V.C.I. MB991827: MUT-III USB cable MB991910: MUT-III main harness A
1. Connect scan tool MB991958 to the data link connec
tor. CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select."
5. Choose "TCL" from the "POWERTRAIN" tab.
6. Choose "Actuator Test" from "TCL" screen.
7. Choose an appropriate item.
HOW TO DIAGNOSE THE CAN BUS LINE
MB991958: Scan tool (MUT-III sub assembly)
MB991824: V.C.I. MB991827: MUT-III USB cable MB991910: MUT-III main harness A
1. Connect scan tool MB991958 to the data link connec
tor. CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

DIAGNOSI
S
Required Special Tool:
MB991958: Scan tool (MUT-III sub assembly)
MB991824: V.C.I. MB991827: MUT-III USB cable MB991910: MUT-III main harness A
STEP 1. Using scan tool MB991958, read the diagnostic trouble code.
1. Connect scan tool MB991958 to the data link connector. (Refer to
TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
). CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Fig. 9: Connecting Scan Tool MB991958 To Data Link Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Turn the ignition switch to the "ON" position.
3. Check for MFI system diagnostic trouble code. (Refer to HOW TO
READ AND ERASE DIAGNOSTIC TROUBLE CODES
).
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is any DTC set?
YES: Repair the MFI control system. (Refer to DIAGNOSTIC TROUBLE
CODE CHART
). Then go to Step 4 .
NO: Go to Step 2.
STEP 2. Using scan tool MB991958, diagnose the CAN bus line.
1. Connect scan tool MB991958 to the data link connector. (Refer to
TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
). CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor