2004 MITSUBISHI ENDEAVOR weight

Fig. 28: Removing/Installing Engine (1 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
weight applied on the vehicle body.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 35: Holding Engine Assembly With A Chain Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

MB991897: Ball Joint Remover
REMOVAL SERVICE POINTS << A>> DRIVE SHAFT NUT REMOVAL Use special tool MB990767 to fix the hub and remove the drive shaft nut.
CAUTION: Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage when drive
shaft nut is loosened.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 14: Removing Drive Shaft Assembly (AWD)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A>> DRIVE SHAFT NUT REMOVAL Use special tool MB990767 to fix the hub and remove the drive shaft nut.
CAUTION: Do not apply pressure to the wheel bearing by the
vehicle weight to avoid possible damage when the
drive shaft nut is loosened.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 21: Striking Bracket Assembly Using Plastic Hammer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: Do not apply pressure to the wheel bearing by the
vehicle weight to avoid possible damage when the
drive shaft is removed. If, however, vehicle weight
must be applied to the bearing to move the vehicle,
temporarily secure the wheel bearing by using
special tools MB991000 and MB991017.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

A. Using End Yoke Holder (MB990767), fix the hub, and remove the axle shaft
nut.
B. Install Ball Joint Remover (MB991897) as shown. See Fig. 6
. Turn the bolt
and knob as necessary to make the jaws of Ball Joint Remover (MB991897)
parallel. See Fig. 7
. Tighten the bolt by hand and confirm that the jaws are still
in parallel. Tighten the bolt to disconnect the tie rod end and remove the self-
locking nut. CAUTION: DO NOT apply pressure (by vehicle weight) to the
wheel bearing when the axle shaft nut is
loosened.
CAUTION: DO NOT remove the self-locking but from the ball
joint. Loosen the nut and use Ball Joint Remover
(MB991897) to avoid possible damage to ball
joint threads. Hang Ball Joint Remover
(MB991897) with a cord to prevent it from falling.
NOTE: When adjusting the jaws of Ball Joint Remover
(MB991897) in parallel, make sure the knob is in the
position shown. See Fig. 7
.
CAUTION: DO NOT pull on the axle shaft. Be sure to use a
pry bar. When pulling the axle shaft out from the
transaxle, be careful that the splined part of the
axle shaft does not damage the oil seal.
CAUTION: DO NOT apply pressure (by vehicle weight) to the
wheel bearing when the axle shaft is removed. If,
however, vehicle weight must be applied to the
bearing to more the vehicle, temporarily secure
the wheel bearing by using Spacer (MB991000 or
MB990998) and Front Hub Remover and Installer
(MB991017). See Fig. 5
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

2004 STEERING
Power Steering - Endeavor
GENERAL DESCRIPTION Power steering has been adopted in all vehicles to make the steering system easier
to handle.
A 4-spoke steering wheel is used. A steering column has a shock absorbing mechanism and a tilt steering
mechanism. A rack and pinion steering gear is used. An oil pump responsive to engine RPM is used, which, with tuning for a rigid
gear box mount, improves steering stability at high speeds. The separate plastic resin oil reservoir reduces weight and makes fluid level
checking easier.
Fig. 1: Identifying Power Steering Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
POWER STEERING DIAGNOSIS
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor


2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 40: Removing & Installing Power Steering Gear Box And Linkage (1 Of 2)Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the
engine on the vehicle body.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor