2004 ISUZU TF SERIES parking brake

5D-2 PARKING BRAKE SYSTEM

Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bench Seat)



This illustration is based on RHD model.
740R300010

Legend

(1)
Front Console Assembly

(2)
Glove Box

(3)
Instrument Panel Driver Lower Cover Assembly

(4)
Driver Knee Bolster Assembly

(5)
Driver Air Bag


(6)
Steering Wheel/Steering Cowl

(7)
Meter Cluster Assembly

(8)
Dash Side Trim Cover

(9)
Front Piller Trim Cover

(10)
Instrument Panel Assembly & Cross Beam

PARKING BRAKE SYSTEM 5D-3







This illustration shows RHD model
LHD model is opposite.
RTW35DLH000101

Legend

(1)
Nut

(2)
Bolt and Washer

(3)
Adjust Nut

(4)
Bolt


(5)
Front Parking Brake Cable

(6)
Clip

(7)
Switch

(8)
Bolt

(9)
Parking Lever Assembly


Removal
1. Remove instrument panel assembly & cross beam
in legend numbers order.

Refer to section 10.
2. Bolts (2)(8) are already removed in step 1.
3. Remove adjust nut (3).
4. Pull out clip (6) and take out front parking brake
cable (5) from parking lever assembly (9).
5. Remove bolts (4) and nut (1) and take out parking
lever assembly (9).
6. Remove switch (7).
Installation
1. Install switch (7).
Torque: 1.5 N




m (0.15 kg




m/13 lb in)
2. Set parking lever assembly (9).
3. Install bolts (4) and nut (1) and tighten them to the
specified torque.
Torque: 15 N





m (1.5 kg





m/11 lb ft)
4. Set front parking brake cable (5) in parking leve
r
assembly (9).
5. Drive clip (6) into the outer cable groove of front
parking brake cable (5) at the outside of parking
lever assembly (9).

5D-4 PARKING BRAKE SYSTEM

6. Drive adjust nut (3) on the front end of front
parking brake cable (5) so that front ends of rea
r
parking brake fit into the rear end (equalizer) of
front cable (5).
7. Install instrument panel assembly & cross beam.

Refer to section 10.
8. Install bolts (2) (8) and tighten them to the
specified torque.
Torque: 15 N




m (1.5 kg




m/11 lb ft)
9. Install all parts removed when removal steps.

Refer to section 10.
10. When a parking cable is replaced, pull parking
brake lever with a force equivalent to operating
force: 490N (50 kg/110 lb), 10 times fo
r
conditioning.
11. Adjust nut (3) so that lever (9) goes through 8

14
notches, when pulled with a operation force o
f
294N (30 kg/66 lb) and check brake for no drag.

PARKING BRAKE SYSTEM 5D-5

Front Parking Brake Cable
Front Parking Brake Cable and Associated Parts (Bench Seat)


750R300003

Legend

(1)
Shift Knob (manual transmission)

(2)
Front Floor Console

(3)
Rear Cover

(4)
Bolt


(5)
Seat Assembly

(6)
Buckle: side seat and Center Seat Belt

(7)
Seat Adjuster

5D-6 PARKING BRAKE SYSTEM





This illustration is based on RHD model.
RTW35DMF000101

Legend

(1)
Adjust Nut

(2)
Clip

(3)
Bolt


(4)
Bolt

(5)
Parking Brake Cable T-end

(6)
Front Parking Brake Cable


Removal
1. Remove seat assembly and seat adjuster.
Refer to section 10.
2. Turn over the carpet so that front parking brake
cable (6) appears.
3. Remove adjust nut (1).
4. Pull out clip (2) and take out front parking brake
cable (6).
5. Remove bolt (3) (4).
6. Disconect parking brake cable T-ends (5) from
front parking brake cable (6).
7. Take out front parking brake cable through the
floor hole.
Installation
1. Apply grease (multipurpose type grease) to the
connecting portion of parking brake cable T-end
(5) and front parking brake equalizer. (arrow mark)
2. Let rear end (equalizer) of front parking brake
cable (6) enter the floor hole and connect it with
parking brake rear cable T-end (5).
3. Set front parking brake cable (6) in the parking
lever assembly.
4. Drive clip (2) into the outer cable groove of front
parking brake cable (6) at the outside of the
parking lever assembly.
5. Install bolt (3)(4) on the floor and tighten them to
the specified torque.
Torque: 15 N




m (1.5 kg




m/11 lb ft)

PARKING BRAKE SYSTEM 5D-7

6. Drive adjust nut (1) on the front end of front
parking brake cable (6) so that parking brake
cable T-end fits into the rear end (equalizer) o
f
front cable (6).
7. Fit the carpet on the floor.
8. Install seat adjuster and seat assembly.

Refer to section 10.
9. Pull parking brake lever with a force equivalent to
operating force: 490N (50 kg/110 lb), 10 times fo
r
conditioning.
10. Adjust nut (1) so that parking brake lever goes
through 8

14 notches, when pulled with a
operation force of 294N (30 kg/66 lb).
11. Check brake for no drag.

5D-8 PARKING BRAKE SYSTEM

Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bucket Seat)


RTW35DSF000101

Legend

(1)
Rear Floor Console

(2)
Parking Brake Cable T-end

(3)
Adjust Nut


(4)
Switch

(5)
Parking Brake Lever Assembly

(6)
Bolt

(7)
Equalizer


Removal
1. Remove rear floor console (1).

Refer to section 10.
2. Loosen adjust nut (3).
3. Remove bolt (6).
4. Remove switch (4).
5. Disconnect parking brake cable T-end (2) from
parking brake lever assembly (5).
6. Take out parking brake lever assembly (5).

Installation
1. Apply grease (multipurpose type grease) to the
connecting portion of parking brake rear cable T-
end (2) and parking brake lever equalizer (7).
(arrow mark)
2. Connect parking brake rear cable T-end (2) to
equalizer (7).
3. Install switch (4).

4. Tighten the parking brake lever fixing bolt (6) to
the specified torque.
Torque: 15 N




m (1.5 kg




m/11 lb ft)
5. Drive adjust nut (3) on parking brake assembly so
that parking brake cable T-end fits into equalize
r
(7).
6. Install rear floor console (1).
Refer to section 10.
7. Pull parking brake lever with a force equivalent to
operating force: 490 N (50 kg/110 lb), 10 times fo
r
conditioning.
8.
Adjust nut (3) so that parking brake lever goes
through 6

8 notches, when pulled with a operation
force of 294 N (30 kg/66 lb).
9. Check brake for no drag.

PARKING BRAKE SYSTEM 5D-9

Parking Brake Rear Cable
Parking Brake Rear Cable and Associated Parts
RTW35DLF000101

Legend

(1)
Tension Pin

(2)
Shoe Clamp Spring

(3)
Return Spring

(4)
Shoe Assembly with Parking Brake Lever

(5)
Shoe Assembly with Adjuster Lever

(6)
Spring

(7)
Parking Brake Rear Cable


(8)
Nut

(9)
Bolt

(10)
Nut

(11)
T-end

(12)
Outer Cable Retainer

(13)
Equalizer

(14)
Adjuster Lever Clip