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ON-VEHICLE SERVICE
AT-247
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9. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
10. Connect revolution sensor connector.
11. Securely fasten revolution sensor harness with terminal clips.
12. Install magnets in oil pan.
13. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. From oil pan gasket mounting surfaces.
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AT-248
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old gasket, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
14. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
15. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
16. Install snap ring to A/T assembly harness connector.
17. Connect A/T assembly harness connector.
18. Pour ATF into transmission assembly. Refer to AT - 1 3 , "
Chang-
ing A/T Fluid" .
19. Connect the negative battery terminal
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ON-VEHICLE SERVICE
AT-249
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A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Drain ATF through drain plug.
3. Remove oil pan and oil pan gasket.
4. Check foreign materials in oil pan to help determine causes of
malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT-15, "
A/T Fluid Cooler Cleaning" .
5. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
6. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
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AT-250
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
7. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
8. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-1 3, "
Changing A/T Fluid"
, AT-1 3, "Checking A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT-241, "
COMPO-
NENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
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ON-VEHICLE SERVICE
AT-251
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3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
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AT-252
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
Rear Oil SealUCS002JC
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft.Refer to PR-9, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
109, "REMOVAL AND INSTALLATION" .
3. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-1 3, "
Changing A/T Fluid"
,AT- 1 3 , "Checking A/T Fluid" .
1. As shown below, use a drift to drive rear oil seal into the exten-
sion case (2WD models) or adapter case (4WD models) until it
is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal
2. Install transfer to transmission (4WD models). Refer to TF-109,
"REMOVAL AND INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION" .
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TRANSMISSION ASSEMBLY
AT-259
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8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing part.
11. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member with power tool.
14. Tilt the transmission slightly to keep the clearance between body
and transmission, and then disconnect air breather hose from charging pipe. Refer to AT- 2 5 3 , "
Removal
and Installation" .
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove A/T assembly to engine bolts with power tool.
19. Remove A/T assembly from vehicle using Tool and a transmis-
sion jack.
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
NOTE:
The actual special service Tool may differ from Tool shown.
20. Remove transfer from A/T assembly. Refer to TF-109,
"REMOVAL AND INSTALLATION" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
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Tool number : — (J-47002)
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Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B
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DISASSEMBLY
AT-287
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57. Use a pin punch (4mm dia. commercial service tool) to knock
out retaining pin.
58. Remove manual shaft retaining pin with pliers.
59. Remove manual plate (with parking rod) from manual shaft.
60. Remove parking rod from manual plate.
61. Remove manual shaft from transmission case.
62. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.
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