ATC-14
PREPARATION
Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsEJS002BP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
HFC-134a (R-134a) Service Tools and EquipmentEJS002BQ
Never mix HFC-134a refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/or its lubri-
cant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Adapters that convert one size fitting to another must never be used refrigerant/lubricant contamination will
occur and compressor failure will result.
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-38873-A)
Drive plate installerInstalling pulley and drive plate
KV99233130
(J-29884)
Pulley pullerRemoving pulley
WJIA0367E
LHA172
Tool number
(Kent-Moore No.)
Tool nameDescription
HFC-134a (R-134a) refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
large container 1/2"-16 ACME
KLH00-PAGS0
(—)
Nissan A/C System Oil Type DH-
PSType: Poly alkylene glycol oil (PAG),
type DH-PS
Application: HFC-134a (R-134a)
swash plate compressors (Nissan
only)
Lubricity: 40 m (1.4 US fl oz, 1.4 Imp
fl oz)
KV991J0130
(ACR2005-NI)
ACR A/C Service CenterRefrigerant recovery, recycling and re-
charging
S-NT196
S-NT197
WJIA0293E
AV-30
AUDIO
Revision: August 20072004 QX56
FOR CD ONLY
Noise InspectionEKS007KK
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunctioning.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Power Supply Circuit InspectionEKS007KL
1. CHECK FUSES
Check that the following fuses are not blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4,
"POWER SUPPLY ROUTING CIRCUIT" .
Symptom Possible cause
CD cannot be inserted.
CD
Audio unit CD cannot be ejected.
The CD cannot be played.
The sound skips, stops suddenly, or is distorted.
Occurrence condition Possible cause
Occurs only when engine is ON.A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.
Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.
Generator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, audio unit malfunction
The noise occurs when various motors are operat-
ing.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts
Ground due to improper part installation
Wiring connections or a short circuit
Unit Terminals Signal name Fuse No.
Audio unit6 Battery power 31
10 Ignition switch ACC or ON 4
AV s w i t c h1 Battery power 31
2 Ignition switch ACC or ON 4
BOSE speaker amp. 1 Battery power 31
Subwoofer 6 Battery power 17
AV-74
NAVIGATION SYSTEM
Revision: August 20072004 QX56
“TRACKING” MODE
To delete the tracking marks on the map, select “Off”.
To leave the tracking marks on the map, select “On”.
NOTE:
When a trail display is turned OFF, trail data is erased from the mem-
ory.
GUIDANCE VOLUME
Description
Following guidance volume settings can be changed.
Activation/Deactivation Setting
The voice prompt can be turned on/off by pressing the “Guidance Volume” button.
Voice Volume Setting
Volume of the voice can be controlled by tilting the joystick to left/right.
DISPLAY WITH PUSHED “TRIP” BUTTON
When the “TRIP” button is pushed, the following items will display on the screen.
Warning message (if there are any) →TRIP1→TRIP2→FUEL ECONOMY→MAINTENANCE→OFF.
SKIA0559E
SKIA4497E
Display items Display/Setting contentsReference
page
Trip 1 o r Trip 2Elapsed TimeDisplays driving time with a range of 0000:00:00 to
9999:59:59.
AV- 7 5
Driving Distance
[(km) or (miles)] Displays driving distance with a range of 00000.0 to
99999.9.
Average speed
[(km/h) or (MPH)]Displays average speed with a range of 000.0 to 999.9.
Fuel EconomyAverage Fuel Economy
[(MPG) or (l/100km)]Displays fuel economy with ignition switch ON, average
fuel economy each 30 seconds.
AV- 7 5
Distance to Empty
[(km) or (miles)]Displays possible driving distance with remaining fuel.
Fuel Economy [(MPG)
or (l/100km)]Displays fuel economy each approx. 100 ms.
Maintenance Engine oilMaintenance intervals of engine oil and setting of oil
change cycle.
AV- 7 5
Tire rotationMaintenance intervals of tire and setting of tire replace-
ment cycle.
Tire pressure Tire pressure displayed as tire pressure information.
EC-112Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
ACTIVE TEST MODE
Test Item
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-55, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Shift lever N
Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN*
Ignition switch: ON
Turn the cooling fan ON and OFF
using CONSULT-II.Cooling fan moves and stops.
Harness and connectors
Cooling fan motor
IPDM E/R
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
EC-590Revision: August 2007
IGNITION SIGNAL
2004 QX56
3. CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 46, 60, 61, 62,
65, 79, 80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-128, "
POWER SUPPLY AND GROUND CIR-
CUIT" .
PBIB2094E
PBIB0044E
Voltage: Battery voltage
MBIB0034E
EM-40Revision: August 2007
TIMING CHAIN
2004 QX56
2. Install camshaft sprockets.
Install intake and exhaust camshaft sprocket by selectively
using the groove of dowel pin according to the bank (common
part used for both banks).
Lock the hexagonal part of camshaft in the same way as for
removal, and tighten bolts.
3. Install crankshaft sprockets for both banks.
Install each crankshaft sprocket so that its flange side (the
larger diameter side without teeth) faces in the direction as
shown.
NOTE:
The same parts are used but facing directions are different.
4. Install timing chains and associated parts.
Align the mating mark on each sprocket and the timing chain for installation.
CAUTION:
Before installing chain tensioner, it is possible to change the position of mating mark on tim-
ing chain and each sprocket. After the mating marks are aligned, keep them aligned by hold-
ing them by hand.
Install slack guides and tension guides onto correct side by checking with identification mark on sur-
face.
Install chain tensioner with plunger locked in with stopper pin.
CAUTION:
Before and after the installation of chain tensioner, make sure that the mating mark on timing
chain is not out of alignment.
After installing chain tensioner, remove the stopper pin to release tensioner. Make sure ten-
sioner is released.
To avoid chain-link skipping of timing chain, never move crankshaft or camshafts until front
cover is installed.
5. In the same way as for right bank, install the timing chain and associated parts on the left side.
6. Install the oil pump.
7. Install the oil pump drive spacer as follows:
Install so that the front mark on the front edge of oil pump
drive spacer faces the front of the engine.
Insert oil pump drive spacer according to the directions of the
crankshaft key and the two flat surfaces of oil pump inner
rotor.
If the positional relationship does not allow the insertion,
rotate oil pump inner rotor to allow the oil pump drive spacer
to be inserted.
KBIA2480E
KBIA2515E
KBIA2490E
FRONT FINAL DRIVE ASSEMBLY
FFD-17
C
E
F
G
H
I
J
K
L
MA
B
FFD
Revision: August 20072004 QX56
5. If the runout value is outside the runout limit, follow the procedure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90° step, and
search for the position where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an
assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
DISASSEMBLY
Differential Assembly
1. Drain gear oil, if necessary.
2. Remove differential side shaft with a soft hammer.
3. Remove differential side flange with a soft hammer.
4. Remove extension tube and O-ring.
5. Place a small hole in seal case, using a suitable punch or drill.
SDIA2223E
SDIA2224E
SDIA3205E
LDIA0129E
GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: August 20072004 QX56
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SMJ INSTALLATION
To install SMJ, tighten bolts until orange “fulltight” mark appears and
then retighten to specified torque as required.
CAUTION:
Do not overtighten bolts, otherwise, they may be damaged.
SAIA0255E
SEF 3 48 N
SMJ :3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
CEL969