TURN SIGNAL AND HAZARD WARNING LAMPS
LT-89
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Revision: August 20072004 QX56
4. Touch “FLASHER” on “SELECT TEST ITEM” screen.
DATA MONITOR
Operation Procedure
1. Touch “FLASHER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM" screen.
4. Touch “START”.
5. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the items will be monitored.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
ACTIVE TEST
Operation Procedure
1. Touch “FLASHER” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
4. During the operation check, touching “BACK” or "OFF" deactivates the operation.
Display Item List
LKIA0183E
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects and monitors the individual signal.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from the ignition switch signal.
HAZARD SW “ON/OFF” Displays “Hazard ON (ON)/Hazard OFF (OFF)” status, determined from hazard switch signal.
TURN SIGNAL R “ON/OFF” Displays “Turn right (ON)/Other (OFF)” status, determined from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays “Turn left (ON)/Other (OFF)” status, determined from lighting switch signal.
BRAKE SW “ON/OFF” Displays status of stop lamp switch.
Test item Description
FLASHER (RH) Turn signal lamp (right) can be operated by any ON-OFF operations.
FLASHER (LH) Turn signal lamp (left) can be operated by any ON-OFF operations.
COMBINATION SWITCH
LT-99
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Revision: August 20072004 QX56
4. Touch “COMB SW” on “SELECT TEST ITEM” screen.
DATA MONITOR
Operation Procedure
1. Touch “COMB SW” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. Touch “START”.
5. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the signals will be monitored.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
LKIA0283E
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects and monitors individual signal.
Monitor item name
“OPERATION OR UNIT”Contents
TURN SIGNAL R “ON/OFF” Displays “Turn Right (ON)/Other (OFF)” status, determined from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays “Turn Left (ON)/Other (OFF)” status, determined from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/Others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF” Displays “Headlamp switch 1 (ON)/Other (OFF)” status, determined from lighting switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/Others: OFF) of headlamp switch 2 judged from lighting
switch signal.
LIGHT SW 1ST “ON/OFF”Displays status (lighting switch 1st position: ON/Others: OFF) of lighting switch judged from lighting
switch signal.
PASSING SW “ON/OFF”Displays status (flash-to-pass switch: ON/Others: OFF) of flash-to-pass switch judged from lighting
switch signal.
AUTO LIGHT SW “ON/OFF” Displays “Auto light switch (ON)/Other (OFF)” status, determined from lighting switch signal.
FR FOG SW “ON/OFF” Displays “Front fog lamp switch (ON)/Other (OFF)” status, determined from lighting switch signal.
FR WIPER HI “ON/OFF” Displays “Front Wiper HI (ON)/Other (OFF)” status, determined from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “Front Wiper LOW (ON)/Other (OFF)” status, determined from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “Front Wiper INT (ON)/Other (OFF)” status, determined from wiper switch signal.
FR WASHER SW “ON/OFF” Displays “Front Washer Switch (ON)/Other (OFF)” status, determined from wiper switch signal.
INT VOLUME [1 - 7] Displays intermittent operation knob setting (1 - 7), determined from wiper switch signal.
RR WIPER ON “ON/OFF” Displays “Rear Wiper (ON)/(OFF)” status, determined from wiper switch signal.
RR WIPER INT “ON/OFF” Displays “Rear Wiper INT (ON)/(OFF)” status, determined from wiper switch signal.
RR WASHER SW "ON/OFF" Displays "Rear Washer (ON)/(OFF)" status, determined from wiper switch signal.
LT-124
TRAILER TOW
Revision: August 20072004 QX56
through 10A fuse (No. 59, located in the fuse and relay box)
to BCM terminal 38, and
through 10A fuse (No. 51, located in the IPDM E/R)
to trailer tow relay 2 terminal 1.
Ground is supplied
to BCM terminal 67 and
to electric brake (pre-wiring) terminal 1
through grounds M57, M61 and M79, and
to IPDM E/R terminals 38 and 59
to trailer tow relay 1 terminal 2
to trailer tow relay 2 terminal 2 and
to trailer connector terminal 2
through grounds E9, E15 and E24.
TRAILER TAIL LAMP OPERATION
The trailer tail lamps are controlled by the trailer tow relay 1.
With the lighting switch in the parking and tail lamp ON (1ST) position, AUTO position (and the auto light sys-
tem is activated) or headlamp ON (2ND) position, power is supplied
through the tail lamp relay, located in the IPDM E/R
through 10A fuse (No. 36, located in the IPDM E/R)
through IPDM E/R terminal 49
to trailer tow relay 1 terminal 1.
When energized, trailer tow relay 1 supplies tail lamp power to trailer connector terminal 6.
TRAILER BRAKE, TURN SIGNAL AND HAZARD LAMP OPERATION
The trailer brake, turn signal and hazard lamps are all controlled by the BCM. When the brake pedal is
depressed, the BCM receives stop lamp switch signal through CAN communication. If the brake pedal is
depressed or either turn signal or the hazard lamps are turned on, the BCM supplies voltage to the trailer
lamps to make them flash or turn on.
Left trailer brake, turn signal and hazard lamp output is supplied
through BCM terminal 52
to trailer connector terminal 1.
Right trailer brake, turn signal and hazard lamp output is supplied
through BCM terminal 51
to trailer connector terminal 4.
TRAILER BRAKE OPERATION
The trailer brake is controlled by the electric brake. The electric brake receives stop lamp switch signal at elec-
tric brake (pre-wiring) terminal 2 when the brake pedal is depressed.
When the brake pedal is depressed, power is supplied by the electric brake
through electric brake (pre-wiring) terminal 3
to trailer connector terminal 3.
TRAILER POWER SUPPLY OPERATION
The trailer power supply is controlled by the trailer tow relay 2.
When the ignition switch is in the ON or START position, power is supplied
through 10A fuse (No. 51, located in the IPDM E/R)
to IPDM E/R terminal 16
to trailer tow relay 2 terminal 1.
When energized, the trailer tow relay 2 supplies power
through trailer tow relay 2 terminals 5 and 7
to trailer connector terminal 5.
INTERIOR ROOM LAMP
LT-145
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Revision: August 20072004 QX56
4. Touch “INT LAMP” on “SELECT TEST ITEM” screen.
WORK SUPPORT
Operation Procedure
1. Touch “INT LAMP” on “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
3. Touch “SET I/L D-UNLCK INTCON” on “SELECT WORK ITEM” screen.
4. Touch “START”.
5. Touch “CHANGE SETT”.
6. The setting will be changed and “CUSTOMIZING COMPLETED” will be displayed.
7. Touch “END”.
Display Item List
Reference between “MODE” and “TIME” for “TURN ON/OFF”.
DATA MONITOR
Operation Procedure
1. Touch “INT LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. Touch “START”.
5. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the items will be monitored.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
PKIA5226E
Item Description CONSULT-II
SET I/L D-UNLCK INTCONThe 30 seconds operating function of the interior room lamps and the
ignition keyhole illumination can be selected when front door LH is
released (unlocked). ON/OFF
ROOM LAMP ON TIME SETThe time in order to escalate illumination can be adjusted when the
interior room lamps and the ignition keyhole illumination is turned on.MODE 1 - 7
ROOM LAMP OFF TIME SETThe time in order to diminish illumination can be adjusted when the
interior room lamps and the ignition keyhole illumination is turned off.MODE 1 - 7
MODE12345 6 7
Time (sec.) 0.5 1 2 3 4 5 0
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects and monitors the individual signal.
LU-8Revision: August 2007
ENGINE OIL
2004 QX56
5. Install Tools.
6. Start the engine and warm it up to normal operating temperature.
7. Check the engine oil pressure with engine running under no-load.
Engine oil pressure [Engine oil temperature at 80°C (175°F)]
Unit: kPa (kg/cm2
, psi)
CAUTION:
If the difference is extreme, check the oil passages and oil pump for leaks and blockages.
8. After the inspections, install the oil pressure sensor as follows:
a. Remove the old liquid gasket adhering to oil pressure sensor and engine.
b. Apply liquid gasket and tighten oil pressure sensor to the specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-45, "
Recommended Chemical Prod-
ucts and Sealants" .
c. After warming up engine, make sure there is no leakage of engine oil with engine running.
Changing Engine OilEBS00I4K
WAR NIN G:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Remove engine front undercover using power tool.
2. Warm up engine, and check for oil leakage from engine compo-
nents. Refer to LU-7, "
OIL LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap, then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer.
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Refer to MA-10, "
Fluids and Lubricants" . Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Engine Speed Approximate Discharge Pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
Oil pressure sensor torque : 14.7 N·m (1.5 kg-m, 11 ft-lb)
Oil pan drain plug : 34.3 N·m (3.5 kg-m, 25 ft-lb)
KBIA2498E
LU-12Revision: August 2007
OIL COOLER
2004 QX56
INSTALLATION
Installation is in the reverse order of removal, paying attention to the following:
Confirm that no foreign objects are adhering to the sealing sur-
faces of the oil cooler or oil pan.
Tighten the connecting bolt after aligning the stopper on the oil
pan side with protrusion of the oil cooler.
INSPECTION AFTER INSTALLATION
1. Check level of engine oil and engine coolant, and add engine oil and engine coolant. Refer to LU-7, "OIL
LEVEL" and CO-8, "LEVEL CHECK" .
2. Start the engine, and check there is no leak of engine oil or engine coolant.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level and engine coolant level again.
KBIA2500E
LU-14Revision: August 2007
OIL PUMP
2004 QX56
INSPECTION AFTER INSTALLATION
Start the engine, and check for leaks of engine oil.
Stop engine and wait 10 minutes.
Check level and add engine oil as required. Refer to LU-7, "ENGINE OIL" .
Disassembly and AssemblyEBS00I4O
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from oil pump body.
3. Remove regulator plug, regulator spring and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
Measure radial clearance using suitable tool.
Measure side clearance using suitable tools.
Calculate the clearance between inner rotor and oil pump body
as follows.
1. Measure the outer diameter of protruded portion of inner rotor
(position 5) using suitable tool.Clearance between outer rotor and oil
pump body (position 1)
: 0.114 - 0.200 mm (0.0045 - 0.0079 in)
Tip clearance between inner rotor
and outer rotor (position 2)
: Below 0.180 mm (0.0071 in)
PBIC0139E
Side clearance between inner rotor and
oil pump body (position 3)
: 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Side clearance between outer rotor and
oil pump body (position 4)
: 0.030 - 0.090 mm (0.0012 - 0.0035 in)
PBIC0140E
PBIC0141E
MA-24
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Transfer FluidELS0010I
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
Changing Transfer FluidELS0010J
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. Fill up for approximately 3 minutes.
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-110,
"OVERHAUL" .
CAUTION:
Do not reuse gasket.
Checking Propeller ShaftELS0010L
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS0010M
CAUTION:
If using the vehicle for towing, the rear final drive oil must be replaced as specified. Refer to MA-6,
"Schedule 1" .
NOTE:
Rear final drive shown, front final drive similar.
SM A43 9B
SM A44 4B
Fluid grade:
Refer to MA-10, "
Fluids and Lubricants" .
Fluid capacity:
Refer to MA-10, "
Fluids and Lubricants" .
WDIA0211E