DOOR FINISHER
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Revision: August 20072004 QX56
DOOR FINISHERPFP:80900
Removal and InstallationEIS002XI
FRONT DOOR
1. Remove power window switch assembly.
Disconnect harness connectors.
2. Remove pull handle cover.
Remove screws behind pull handle cover.
3. Remove cap from pull handle escutcheon and remove screw.
4. Remove pull handle escutcheon.
Remove screws behind pull handle escutcheon.
5. Remove armrest.
Remove screw behind armrest.
6. Remove memory seat switch.
1. Power window switch assembly 2. Armrest 3. Front door finisher LH
4. Pull handle cover 5. Pull handle escutcheon 6. Cap
7. Door lock knob 8. Step lamp 9. Seat memory switch
LIIA1036E
EI-32
DOOR FINISHER
Revision: August 20072004 QX56
Disconnect harness connector.
7. Remove step lamp.
Disconnect harness connector.
8. Remove door finisher and disconnect lock cable and handle cable from door handle assembly. Refer to
BL-132, "
FRONT DOOR LOCK" .
9. Remove door lock knob.
Installation is in the reverse order of removal.
REAR DOOR
1. Remove power window switch assembly.
Disconnect harness connector.
2. Remove pull handle cover.
Remove screws behind pull handle cover.
3. Remove cap from pull handle escutcheon and remove screw.
4. Remove pull handle escutcheon.
1. Power window switch assembly 2. Armrest 3. Rear door finisher LH
4. Pull handle cover 5. Cap 6. Pull handle escutcheon
7. Door lock knob 8. Step lamp 9. Rear door tweeter
LIIA1038E
DOOR FINISHER
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Revision: August 20072004 QX56
Remove screws behind pull handle escutcheon.
5. Remove armrest.
Remove screws behind armrest.
6. Remove step lamp.
Disconnect harness connector.
7. Remove door finisher and disconnect lock cable and handle cable from door handle assembly. Refer to
BL-135, "
REAR DOOR LOCK" .
8. Remove door lock knob.
9. Remove rear door tweeter. Refer to AV-46, "
Removal and Installation of Rear Door Tweeter" .
Installation is in the reverse order of removal.
EI-40
LUGGAGE FLOOR TRIM
Revision: August 20072004 QX56
REMOVAL
1. Remove 2nd and 3rd row seat belts. Refer to SB-3, "SEAT BELTS" .
2. Remove third row seat belt buckles.
3. Remove third row seat assembly. Refer to SE-103, "
Third Row" .
4. Remove back door weatherstrip. Refer to EI-41, "
BACK DOOR TRIM" .
5. Remove rear luggage room lamp. Refer to EI-37, "
HEADLINING" .
Disconnect harness from lamp.
6. Remove rear upper finisher. Refer to EI-37, "
HEADLINING" .
7. Remove rear door kicking plates. Refer to EI-34, "
BODY SIDE TRIM" .
8. Remove rear lower finisher.
9. Disconnect door open/close link. Refer to BL-136, "
BACK DOOR LOCK" .
10. Remove cargo net hooks.
11. Remove luggage side lower finishers LH/RH.
Disconnect power point, RH side.
12. Remove coat hooks.
13. Remove luggage side upper finishers LH/RH.
Disconnect harness to door open/close switch, LH side.
14. Remove tie down hooks LH/RH.
15. Remove floor side finishers LH/RH.
16. Remove luggage floor board.
17. Remove storage box.
18. Remove front luggage floor bracket.
19. Remove rear luggage box bracket.
INSTALLATION
Installation is in the reverse order of removal.
1. Rear lower finisher cap 2. Rear lower finisher 3. Cap upper seat belt finisher RH
4. Luggage side finisher RH 5. Metal clip 6. Plastic clip
7. Luggage side finisher lower RH 8. Luggage floor board 9. Latch luggage floor board
10. Leak check cap 11. Cup holder 12. Tie down hook
13. Floor side finisher RH 14. Power point assembly 15. Cargo net hook
16. Rear luggage box bracket 17. Front luggage floor bracket 18. Storage box
19. Floor side finisher LH 20. Luggage side finisher upper LH 21. Luggage side finisher lower LH
22. Lid luggage side lower 23. Coat hook 24. Cap lower seat belt finisher
25. Back door open/close switch 26. Cap luggage side upper 27. Cap upper seat belt finisher LH
BACK DOOR TRIM
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Revision: August 20072004 QX56
BACK DOOR TRIMPFP:90900
Removal and InstallationEIS002XN
1. Disconnect door open/close link. Refer to BL-136, "BACK DOOR LOCK" .
2. Open back door glass.
3. Remove inside weatherstrip around back door glass.
4. Remove assist handle.
5. Release clips and remove back door lower finisher.
6. Release clips and remove back door upper finisher.
7. Release clips and remove back door side finishers LH and RH.
Installation is in the reverse order of removal.
1. Back door upper finisher 2. Back door glass weatherstrip 3. Back door side finisher RH
4. Back door lower finisher 5. Back door bumper 6. Back door pull handle
7. Back door mask 8. Back door side finisher LH
WIIA0619E
FL-6Revision: August 2007
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2004 QX56
d. Disconnect the fuel filler hose from the fuel filler pipe.
e. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
4. Remove the second row LH rear seat and the third row rear seat. Refer to SE-103, "
REAR SEAT" .
5. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-3, "
SEAT
BELTS" .
6. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather
stripping. Refer to EI-34, "
BODY SIDE TRIM" .
7. Remove the second row rear center console and base, if equipped. Refer to EI-36, "
FLOOR TRIM" .
8. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH
rear seat.
9. Remove the inspection hole cover by turning the retainers 90°
degrees clockwise.
Remove the O-ring.
10. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly electrical connector, the EVAP hose, and the fuel feed
hose.
LBIA0386E
LBIA0382E
LBIA0383E
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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SECTION GW
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GW
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Handling for Adhesive and Primer ........................... 3
Trouble Diagnosis Precaution .................................. 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
REAR WINDOW GLASS AND MOLDING ............... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
POWER WINDOW SYSTEM .................................... 15
Component Parts and Harness Connector Location ... 15
System Description ................................................ 15
MANUAL OPERATION ....................................... 16AUTO OPERATION ............................................. 18
POWER WINDOW SERIAL LINK ....................... 18
POWER WINDOW LOCK ................................... 18
RETAINED POWER OPERATION ...................... 18
ANTI-PINCH SYSTEM ........................................ 18
POWER WINDOW CONTROL BY THE FRONT
DOOR LOCK ASSEMBLY LH (KEY CYLINDER
SWITCH) ............................................................. 19
CAN Communication System Description .............. 19
Schematic ............................................................... 20
Wiring Diagram — WINDOW — ............................. 22
Terminal and Reference Value for Main Power Win-
dow and Door Lock/Unlock Switch ......................... 30
Terminal and Reference Value for Power Window
and Door Lock/Unlock Switch RH .......................... 30
Terminal and Reference Value for BCM ................. 32
Work Flow ............................................................... 33
CONSULT-II Function (BCM) ................................. 33
CONSULT-II INSPECTION PROCEDURE .......... 33
ACTIVE TEST ..................................................... 34
WORK SUPPORT ............................................... 34
DATA MONITOR ................................................. 34
Trouble Diagnoses Symptom Chart ....................... 36
BCM Power Supply and Ground Circuit Check ...... 38
Main Power Window and Door Lock/Unlock Switch
Power Supply and Ground Circuit Check ............... 39
Power Window and Door Lock/Unlock Switch RH
Power Supply and Ground Circuit Check ............... 40
Front Power Window Motor LH Circuit Check ........ 41
Front Power Window Motor RH Circuit Check ....... 42
Limit Switch Circuit Check Front LH ....................... 43
Limit Switch Circuit Check Front RH ...................... 44
Encoder Circuit Check Front LH ............................. 46
Encoder Circuit Check Front RH ............................ 48
Door Switch Check ................................................. 50
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 52
Power Window Serial Link Check Front LH and RH ... 54
Rear Power Window Control Unit LH or RH Power
Supply and Ground Circuit Check .......................... 56
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Work FlowEIS0 02 UI
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
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