EC-334Revision: August 2007
DTC P0460 FUEL LEVEL SENSOR
2004 QX56
DTC P0460 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00H5X
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H5Y
NOTE:
If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation ProcedureUBS00H5Z
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-335, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460Fuel level sensor circuit
noiseEven though the vehicle is parked, a signal
being varied is sent from the fuel level sensor
to ECM.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor
SEF 1 95 Y
DTC P0460 FUEL LEVEL SENSOR
EC-335
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
Diagnostic ProcedureUBS00H60
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H61
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
EC-336Revision: August 2007
DTC P0461 FUEL LEVEL SENSOR
2004 QX56
DTC P0461 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00H62
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H63
NOTE:
If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
Overall Function CheckUBS00H64
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WAR NIN G:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-9,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-46, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CONSULT-II.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461Fuel level sensor circuit
range/performanceThe output signal of the fuel level sensor
does not change within the specified range
even though the vehicle has been driven a
long distance.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor
DTC P0461 FUEL LEVEL SENSOR
EC-337
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-
II.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-
5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during
step 7 to 10 and 10 to 12.
If NG, go to EC-337, "
Diagnostic Procedure" .
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-337, "
Diagnostic Procedure" .
Diagnostic ProcedureUBS00H65
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H66
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
SEF 1 95 Y
EC-338Revision: August 2007
DTC P0462, P0463 FUEL LEVEL SENSOR CIRCUIT
2004 QX56
DTC P0462, P0463 FUEL LEVEL SENSOR CIRCUITPFP:25060
Component DescriptionUBS00H67
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H68
NOTE:
If DTC P0462 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC Confirmation ProcedureUBS00H69
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-339, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462
0462Fuel level sensor circuit
low inputAn excessively low voltage from the sensor is
sent to ECM.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor P0463
0463Fuel level sensor circuit
high inputAn excessively high voltage from the sensor is
sent to ECM.
SEF 1 95 Y
DTC P0462, P0463 FUEL LEVEL SENSOR CIRCUIT
EC-339
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
Diagnostic ProcedureUBS00H6A
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H6B
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
EC-340Revision: August 2007
DTC P0500 VSS
2004 QX56
DTC P0500 VSSPFP:32702
DescriptionUBS00H6C
NOTE:
If DTC P0500 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The c combination meter then sends a signal to the ECM by CAN commu-
nication line.
On Board Diagnosis LogicUBS00H6D
DTC Confirmation ProcedureUBS00H6E
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF).
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. The vehicle speed on CONSULT-
II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-341, "
Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
6. If 1st trip DTC is detected, go to EC-341, "
Diagnostic Procedure"
.
Overall Function CheckUBS00H6F
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0500
0500Vehicle speed sensorThe almost 0 km/h (0 MPH) signal from
vehicle speed sensor is sent to ECM
even when vehicle is being driven.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The vehicle speed signal circuit is open or
shorted)
Wheel sensor
Combination meter
ABS actuator and electric unit (control unit)
ENG SPEED More than 1,600 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL More than 6.9 msec
Selector lever Except P or N position
PW/ST SIGNAL OFF
SEF 1 96 Y
DTC P0500 VSS
EC-341
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
2. Start engine.
3. Read vehicle speed sensor signal in MODE 1 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-341, "
Diagnostic Procedure" .
Diagnostic ProcedureUBS00H6G
1. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Refer to BRC-11, "
TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
>>INSPECTION END