ENGINE CONTROL SYSTEM
EC-683
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Revision: 2004 November 2004 FX35/FX45
Air Conditioning Cut ControlABS00BZ9
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
When the accelerator pedal is fully depressed.
When cranking the engine.
At high engine speeds.
When the engine coolant temperature becomes excessively high.
When operating power steering during low engine speed or low vehicle speed.
When engine speed is excessively low.
When refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)ABS00BZA
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
If the engine speed is above 1,400 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,400 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,000 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under Multiport Fuel Injection (MFI) System, EC-679
.
Sensor Input signal to ECM ECM function Actuator
Air conditioner switch*
1Air conditioner ON signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor*
1Vehicle speed
Sensor Input signal to ECM ECM function Actuator
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Wheel sensor* Vehicle speed
BASIC SERVICE PROCEDURE
EC-691
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Revision: 2004 November 2004 FX35/FX45
6. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-698, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Ye s > > G O T O 7 .
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-966 .
Check crankshaft position sensor (POS) and circuit. Refer to EC-960 .
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-208, "
ECM Re-communicating Function" .
>> GO TO 4. 650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF058Y
BASIC SERVICE PROCEDURE
EC-693
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-196, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-966 .
Check crankshaft position sensor (POS) and circuit. Refer to EC-960 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-208, "
ECM Re-communicating Function" .
>> GO TO 4. 12 ± 5° BTDC (in P or N position)
PBIB1487E
EC-694
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
19. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 21.
NG (Monitor does not fluctuate.)>>GO TO 23.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.
20. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
Without CONSULT-II
1. Stop engine and set ECM to Self-diagnostic mode II (Heated oxygen sensor 1 monitor). Refer to EC-719,
"HOW TO SWITCH DIAGNOSTIC TEST MODE" .
2. Start engine and run it at about 2,000 rpm for about 2 minutes under no load.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 22.
NG (MIL does not come on)>>GO TO 23.
NG (MIL comes on less than 5 times)>>GO TO 31.
21. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
2. Running engine at 2,000 rpm under no load (The engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >>INSPECTION END
NG (Monitor does not fluctuate.)>>GO TO 24.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
BASIC SERVICE PROCEDURE
EC-695
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Revision: 2004 November 2004 FX35/FX45
22. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
Without CONSULT-II
1. Switch the monitored sensor from bank 1 to bank 2. Refer to EC-719, "
How to Switch Monitored Sensor
From Bank 1 to Bank 2 or Vice Versa" .
2. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >>INSPECTION END
NG (MIL does not come on)>>GO TO 24.
NG (MIL comes on less than 5 times)>>GO TO 31.
23. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 1) harness connector.
4. Check harness continuity between ECM terminal 16 and heated oxygen sensor 1 (bank 1) terminal 1.
Refer to Wiring Diagram, EC-865, "
BANK 1" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 1).
2. GO TO 4.
24. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 2) harness connector.
4. Check harness continuity between ECM terminal 35 and heated oxygen sensor 1 (bank 2) terminal 1.
Refer to Wiring Diagram, EC-867, "
BANK 2" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 2).
2. GO TO 4.
25. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Reconnect ECM harness connector.
2. Reconnect heated oxygen sensor 1 harness connector.
3. Perform EC-698, "
Accelerator Pedal Released Position Learning" .
>> GO TO 26.
26. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-698, "
Throttle Valve Closed Position Learning" .
>> GO TO 27.
Continuity should exist.
Continuity should exist.
EC-696
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
27. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-698, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 28.
Yes (Without CONSULT-II)>>GO TO 29.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
28. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
29. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 kΩ) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the
resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
30. RECONNECT HEATED OXYGEN SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect heated oxygen sensor 1 harness connector.
>> GO TO 34. Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF982UA
BASIC SERVICE PROCEDURE
EC-697
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Revision: 2004 November 2004 FX35/FX45
31. REPLACE HEATED OXYGEN SENSOR 1
1. Stop engine.
2. Replace heated oxygen sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 32.
Without CONSULT-II>>GO TO 33.
32. CHECK HEATED OXYGEN SENSOR 1 (BANK 1)/(BANK 2) SIGNAL
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. See “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
33. CHECK HEATED OXYGEN SENSOR 1 (BANK 1)/(BANK 2) SIGNAL
Without CONSULT-II
1. Set ECM to Self-diagnostic mode II (Heated oxygen sensor 1 monitor). Refer to EC-719, "
HOW TO
SWITCH DIAGNOSTIC TEST MODE" .
2. Switch the monitored sensor to the malfunctioning bank. Refer to EC-719, "
How to Switch Monitored Sen-
sor From Bank 1 to Bank 2 or Vice Versa" .
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
34. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator and repair or replace if necessary. Refer to EC-700, "Fuel Pressure Check"
.
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-822 , EC-830 ,
EC-1064
.
Check injector and its circuit, and repair or replace if necessary. Refer to EC-1274 .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
842 and EC-855 .
OK or NG
OK >> GO TO 36.
NG >> 1. Repair or replace.
2. GO TO 35. 1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
EC-698
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
35. ERASE UNNECESSARY DTC
After this inspection, unnecessary DTC might be displayed.
Erase the stored memory in ECM and TCM. Refer to EC-715, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" and AT- 3 9 , "HOW TO ERASE DTC" .
>> GO TO 4.
36. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer
toBL-208, "
ECM Re-communicating Function" .
>> GO TO 4.
Accelerator Pedal Released Position LearningABS00BZE
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF wait at least 10 seconds.
Throttle Valve Closed Position LearningABS00BZF
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningABS00BZG
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 100°C (158 - 212°F)
PNP switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)