CHASSIS AND BODY MAINTENANCE
MA-37
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Revision: 2004 November 2004 FX35/FX45
Drive ShaftALS000FX
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
Lubricating Locks, Hinges and Hood LatchALS000FY
SFA108A
PIIA7009E
PB-2
PARKING BRAKE SYSTEM
Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceAFS001TJ
PEDAL STROKE
When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
INSPECT COMPONENTS
Make sure the components are attached properly (check for looseness, backlash, etc.).
Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
To perform adjustment operations, remove tire from the vehicle with power tool.
1. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, return pedal.
2. Using wheel nuts, fix disc to hub and prevent it from tilting.
3. Remove adjusting hole plug installed on disc. Using a flat-
bladed screwdriver, turn Adjuster in direction A as shown in the
figure until disc rotor is locked. After locking, turn adjuster in the
opposite direction by 5 or 6 notches.
4. Rotate disc rotor to make sure there is no drag. Install adjusting
hole plug.
5. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Rotate adjusting nut with deep socket to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With pedal completely returned, make sure there is no drag on rear brake.Pedal stroke : 4 − 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E
PARKING BRAKE CONTROL
PB-3
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Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE CONTROLPFP:36010
ComponentsAFS001TK
Removal and InstallationAFS001TL
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-12, "(A) Front Kicking Plate (LH/RH)" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove propeller shaft. Refer to PR-7, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-26, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-5, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
PARKING BRAKE SHOE
PB-5
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Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE SHOEPFP:44060
ComponentsAFS001TM
Removal and InstallationAFS001TN
REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of airborne particles or other mate-
rials.
Be careful of the following:
Remove disc rotor only with parking brake pedal completely in the returned position.
If disc rotor cannot be removed, remove as follows.
1. Fix disc rotor in place with wheel nuts and remove disc rotor
plug. Using a flat-bladed screwdriver, rotate adjuster on adjuster
assembly in direction B to retract and loosen brake shoes.
1. Back plate 2. Anchor block 3. Toggle lever
4. shoe 5. Adjuster 6. Return spring
7. Anti-rattle spring 8. Retainer 9. Anti-rattle pin
SFIA1167E
PFIA0309E
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
A
B
PG
Revision: 2004 November 2004 FX35/FX45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram - POWER - ..................................... 4
BATTERY POWER SUPPLY - IGNITION SW. IN
ANY POSITION ..................................................... 4
ACCESSORY POWER SUPPLY - IGNITION SW.
IN “ACC” OR “ON” .............................................. 10
IGNITION POWER SUPPLY - IGNITION SW. IN
“ON” AND/OR “START” ....................................... 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II ........................................................... 20
CONSULT-II INSPECTION PROCEDURE ......... 20
SELF-DIAG RESULTS ........................................ 21
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 24
DESCRIPTION .................................................... 24
OPERATION PROCEDURE ............................... 24
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic .............................................................. 26
IPDM E/R Terminal Arrangement ........................... 27
IPDM E/R Power/Ground Circuit Inspection .......... 28
Inspection With CONSULT-II (Self-Diagnosis) ....... 29
Removal and Installation of IPDM E/R ................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30GROUND ................................................................... 31
Ground Distribution ................................................. 31
MAIN HARNESS ................................................. 31
ENGINE ROOM HARNESS ................................ 34
ENGINE HARNESS/VK ENGINE MODELS ........ 37
ENGINE HARNESS/VQ ENGINE MODELS ....... 38
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 39
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 40
BODY HARNESS ................................................ 41
BODY NO.2 HARNESS ...................................... 44
ROOM LAMP HARNESS .................................... 45
HARNESS ................................................................. 46
Harness Layout ...................................................... 46
HOW TO READ HARNESS LAYOUT ................. 46
OUTLINE ............................................................. 47
MAIN HARNESS ................................................. 48
ENGINE ROOM HARNESS ................................ 51
ENGINE HARNESS/VK ENGINE MODELS ........ 54
ENGINE HARNESS/VQ ENGINE MODELS ....... 55
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 56
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 58
BODY HARNESS ................................................ 60
BODY NO.2 HARNESS ...................................... 62
ROOM LAMP HARNESS .................................... 63
FRONT DOOR HARNESS .................................. 64
REAR DOOR HARNESS .................................... 65
BACK DOOR HARNESS .................................... 66
Wiring Diagram Codes (Cell Codes) ...................... 67
ELECTRICAL UNITS LOCATION ............................ 70
Electrical Units Location ......................................... 70
ENGINE COMPARTMENT .................................. 70
PASSENGER COMPARTMENT ......................... 71
LUGGAGE COMPARTMENT .............................. 73
HARNESS CONNECTOR ......................................... 74
Description .............................................................. 74
HERNESS CONNECTOR (TAB-LOCKING
PG-2Revision: 2004 November 2004 FX35/FX45TYPE) .................................................................. 74
HARNESS CONNECTOR (SLIDE-LOCKING
TYPE) .................................................................. 75
JOINT CONNECTOR (J/C) ....................................... 76
Terminal Arrangement ............................................ 76
ELECTRICAL UNITS ................................................ 77
Terminal Arrangement ............................................ 77
SMJ (SUPER MULTIPLE JUNCTION) ..................... 79
Terminal Arrangement ............................................ 79STANDARDIZED RELAY .......................................... 81
Description .............................................................. 81
NORMAL OPEN, NORMAL CLOSED AND
MIXED TYPE RELAYS ........................................ 81
TYPE OF STANDARDIZED RELAYS .................. 81
FUSE BLOCK - JUNCTION BOX (J/B) .................... 83
Terminal Arrangement ............................................. 83
FUSE, FUSIBLE LINK AND RELAY BOX ................ 84
Terminal Arrangement ............................................. 84
PG-18
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2004 November 2004 FX35/FX45
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionAKS005S9
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine room. It controls integrated relay via IPDM E/R control circuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, hood switch signal reception, etc.
It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication line, it receives signal from BCM and controls the following lamps:
Headlamps (Hi, Lo)
Parking lamps
Tail lamps
Front fog lamps
2. Wiper control
Using CAN communication line, it receives signals from BCM and controls the front wipers.
3. Rear window defogger relay control
Using CAN communication line, it receives signals from BCM and controls the rear window defogger
relay.
4. A/C compressor control
Using CAN communication line, it receives signals from ECM and controls the A/C relay.
5. Cooling fan control
Using CAN communication line, it receives signals from ECM and controls cooling fan relay.
6. Horn control
Using CAN communication line, it receives signals from BCM and controls horn relay.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L line, CAN H
line), it is possible to transmit maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamp
With the ignition switch ON, the headlamp (low) is ON.
With the ignition switch OFF, the headlamp (low) is OFF.
Tail and parking lamps
With the ignition switch ON, the tail and parking lamps is ON.
With the ignition switch OFF, the tail and parking lamps is OFF.
Cooling fan
With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiperUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it
was in just before fail−safe control was initiated.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
PG-22
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2004 November 2004 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT MONITOR ITEM ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR”
screen.
3. Touch “START”.
4. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the
display may not be correct.
The vehicle without the Intelligent Key system displays only ON without change.
The cornering lamp items are displayed, but they cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item nameCONSULT-II screen
displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELEC-
TION
FROM
MENU
Motor fan request MOTOR FAN REQ 1/2/3/4×××Signal status input from ECM
Compressor request AC COMP REQ ON/OFF×××Signal status input from ECM
Tail & clear request TAIL&CLR REQ ON/OFF×××Signal status input from BCM
H/L LO request HL LO REQ ON/OFF×××Signal status input from BCM
H/L HI request HL HI REQ ON/OFF×××Signal status input from BCM
FR fog request FR FOG REQ ON/OFF×××Signal status input from BCM
FR wiper request FR WIP REQ STOP/1LO/LO/HI×××Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×××Output status of IPDM E/R
Wiper protection WIP PROT OFF/LS/HS/Block×××Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF××
Status of input signal
NOTE
Ignition relay status IGN RLY ON/OFF×××Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger requestRR DEF REQ ON/OFF×××Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE××Signal status input in IPDM E/R
Hood switch HOOD SW ON/OFF××Input signal status
Theft warning horn
requestTHFT HRN REQ ON/OFF××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF××Output status of IPDM E/R
Cornering lamp
request
NOTECRNRNG LMP REQ OFF/LEFT/RIGHT××Signal status input from BCM