BRC-34
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:
If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
After “TEST IS STOPPED” is displayed, touch “BACK” and conduct the test from the Step 8.
ABS Motor
Touch “ON” and “OFF” on the screen. Make sure ABS motor relay
operates as shown in table below.
NOTE:
If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds
after operation starts.
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
PRIMARY SIDE VDC
SWITCH OVER VALVE 1 (SV
1)OFF OFF OFF OFF ON* OFF
PRIMARY SIDE VDC
SWITCH OVER VALVE 1 (CV
1)OFF OFF OFF OFF ON ON
SECONDARY SIDE VDC
SWITCH OVER VALVE 2 (SV
2)OFF OFF OFF OFF ON* OFF
SECONDARY SIDE VDC
SWITCH OVER VALVE 2 (CV
2)OFF OFF OFF OFF ON ON OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUATOR
UPACTUATOR
KEEP
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RELAY ON ON
SFIA0593E
TROUBLE DIAGNOSIS
BRC-35
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
For Fast and Accurate DiagnosisAFS001SR
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-12, "How to Proceed With Diagno-
sis" .
If ABS actuator and electric unit (control unit), steering angle sensor, steering system parts or suspension
system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of
steering angle sensor before driving. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion" .
After diagnosis is finished, be sure to erase memory. Refer to BRC-27, "SELF-DIAGNOSIS" .
When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse of connector terminals. If any malfunction is found, repair or replace connector termi-
nals.
For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals.
Move harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.
To use CONSULT-II to perform self-diagnosis of ABS actuator and electric unit (control unit), active tests,
or work support, first stop work, then connect CONSULT-II and select “ABS”.
While self-diagnostic results of CONSULT-II shows malfunction, if CONSULT-II active test is performed,
an engine system error may be indicated. In this case, start engine to resume the normal screen.
VDC/TCS/ABS system electronically controls brake operation and engine output. The following symptoms
may be caused by normal operations:
Symptom Symptom description Result
Motor operation noiseThis is noise of motor inside ABS actuator and electric unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and
valves operating noise may be heard. It happens only once after IGN
(ignition) is ON. This is a normal status of the system operation check.
System operation check
noiseWhen engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check.Normal
VDC/TCS operation
(SLIP indicator lamp blink-
ing)TCS may activate momentarily if wheel speed changes when driving
over location where friction coefficient varies, when up/downshifting, or
when fully depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the
inspection on a chas-
sis dynamometer. For inspection of speedometer or other instruments, press
VDC OFF SW to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is
result of TCS being activated by stationary front wheels. Warning lamp
may also illuminate to indicate “sensor system error”. This is also nor-
mal, and is the result of the stationary front wheels being detected. To be
certain, restart engine, and drive vehicle at 30 km/h (19 MPH) or more.
Make sure warning lamp does not illuminate.
ABS operation (Longer stop-
ping distance)On roads with low friction coefficients, such as snowy roads or gravel
roads, vehicles with ABS may require a longer stopping distance. There-
fore, when driving on such roads, avoid overconfidence and keep speed
sufficiently low.Normal
Insufficient feeling of accel-
erationDepending on road conditions, driver may feel that feeling of accelera-
tion is insufficient. This is because traction control, which controls
engine and brakes to achieve optimal traction, has the highest priority
(for safety). As a result, there may be times when acceleration is slightly
less than usual for the same accelerator pedal operation.Normal
WATER PUMP
CO-25
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Revision: 2004 November 2004 FX35/FX45
c. Install timing chain tensioner (primary).
d. Remove stopper pin.
4. Install chain tensioner cover and water pump cover.
a. Before installing, remove all traces of liquid gasket from mating
surface of water pump cover and chain tensioner cover using a
scraper. Also remove traces of liquid gasket from the mating sur-
face of front timing chain case.
b. Apply a continuous bead of liquid gasket to mating surface of
chain tensioner cover and water pump cover with tube presser
[SST: WS39930000 ( – )].
Use Genuine RTV Silicone Sealant or equivalent. GI-48,
"RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS".
5. Install water drain plug (front) of cylinder block.
Apply liquid gasket to the thread of water drain plug (front).
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS".
6. Install in the reverse order of removal for remaining parts.
After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to
purge air from the high-pressure chamber of chain tensioner. Engine may produce a rattling
noise. This indicates that air still remains in the chamber and is not a matter of concern.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
SLC448B
SLC446B
PBIC1283E
RADIATOR
CO-41
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapABS008FY
1. Pull negative-pressure valve to open it and make sure that it
closes completely when released.
Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
2. Check radiator cap relief pressure.
When connecting radiator cap to radiator cap tester (commer-
cial service tool) and radiator cap tester adapter [SST], apply
engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness in negative-
pressure valve, or if the relief pressure exceed the limit.
Checking RadiatorABS008FZ
Check radiator for mud or clogging. If necessary, clean radiator as follows:
CAUTION:
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
PBIC1536E
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
UNIFIED METER AND A/C AMP
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Revision: 2004 November 2004 FX35/FX45
4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the moni-
tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
SKIA4957E
Display item [Unit] MAIN SIGNALSSELECTION
FROM MENUContents
SPEED METER [km/h] or [mph] X XThis is the angle correction value after the speed signal
from the ABS actuator and electric unit (control unit) is
converted into the vehicle speed.
SPEED OUTPUT [km/h] or [mph] X XThis is the angle correction value before the speed signal
from the ABS actuator and electric unit (control unit) is
converted into the vehicle speed.
TACHO METER [rpm] X XThis is the converted value for the engine speed signal
from the ECM.
W TEMP METER [°C] or [°F] X XThis is the converted value for the engine coolant temper-
ature signal from the ECM.
FUEL METER [lit.] X XThis is the processed value for the signal (resistance
value) from the fuel gauge.
DISTANCE [km] or [mile] X XThis is the calculated value for the speed signal from the
ABS actuator and electric unit (control unit), the signal
(resistance signal) from the fuel gauge and fuel consump-
tion signal from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
MIL [ON/OFF] XIndicates [ON/OFF] condition of malfunction indicator
lamp.
AIR PRES W/L [ON/OFF] XIndicates [ON/OFF] condition of low tire pressure warning
lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (green).
KEY R W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (red).
KEY KNOB W/L [ON/OFF] X Indicates [ON/OFF] condition of key knob warning lamp.
M RANGE SW [ON/OFF] X XIndicates [ON/OFF] condition of manual mode range
switch.
NM RANGE SW [ON/OFF] X XIndicates [ON/OFF] condition of except for manual mode
range switch.
COMPASS
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Revision: 2004 November 2004 FX35/FX45
COMPASSPFP:24835
System DescriptionAKS007AO
This unit displays earth magnetism and heading direction of vehicle.
DIRECTION DISPLAY
Push the switch when the ignition key is in the “ON” or “START” position. The direction will be displayed.
Pushing the “COMP” switch a second time will turn off the display.
1. If the display reads “C” calibrate the compass by driving the vehicle in 3 complete circles at less than 8
km/h (5 MPH).
2. To adjust for compass variance:
a. Press the “COMP” switch for more than 3 seconds. The current zone number will appear in the display.
b. Find your current location and variance zone number on the zone map.
c. Press the “COMP” switch until the new zone number appears in the display. After you stop pressing the
button in, the display will show a compass direction within a few seconds.
NOTE:
1. Do not install the ski rack, antenna, etc. which are attached to the vehicle by means of a magnet. They
affect the operation of the compass.
2. If the compass deviates from the correct indication soon after repeated adjustment, have the compass
checked at an authorized dealer.
3. The compass may not indicate the correct compass point in tunnels or while driving up or down a steep
hill. (The compass returns to the correct compass point when the vehicle moves to an area where the
geomagnetism is stabilized.)
3. Cleaning the Mirror
When cleaning the mirror, use a paper towel or similar material dampened with glass cleaner. Do not
spray glass cleaner directly on the mirror as that may cause the liquid cleaner to enter the mirror housing.
SKIA5335E
DI-48
WARNING LAMPS
Revision: 2004 November 2004 FX35/FX45
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)AKS005NF
1. CHECK SELF-DIAGNOSTIC RESULTS OF UNIFIED METER AND A/C AMP.
1. Start engine.
2. Select “METER A/C AMP” on CONSULT-II, and perform self-diagnosis of unified meter and A/C amp.
Refer to DI-31, "
CONSULT-II Function" .
3. After erasing the self-diagnostic results, perform self-diagnosis again.
Self-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> GO TO DI-16, "
Symptom Chart 2" in “COMBINATION METER”.
2. CHECK IPDM E/R OUTPUT SIGNAL
Activate IPDM E/R auto active test. Refer to PG-24, "
Auto Active Test" .
Does oil pressure warning lamp is blinking?
YES >> GO TO 5.
NO >> GO TO 3.
3. CHECK BCM INPUT SIGNAL
Select “DATA MONITOR” of “SIGNAL BUFFER”. Refer to BCS-12,
"CONSULT-II" . Operate ignition switch with “OIL PRESS SW” of
“DATA MONITOR” and check operate status.
OK or NG
OK >> GO TO 4.
NG >> Replace IPDM E/R. Refer to PG-30, "
Removal and
Installation of IPDM E/R" .
4. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
Select “METER A/C AMP” on CONSULT-II. Operate ignition switch
with “OIL W/L” of “DATA MONITOR” and check operation status.
OK or NG
OK >> Replace combination meter.
NG >> Replace BCM. Refer to BCS-15, "
Removal and Installa-
tion of BCM" . When ignition switch is in ON
position (Engine stopped): OIL PRESS SW ON
When engine running : OIL PRESS SW OFF
SKIA8709E
When ignition switch is in ON
position (Engine stopped): OIL W/L ON
When engine running : OIL W/L OFF
PKIA2064E
REAR VIEW MONITOR
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DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all items will be monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
Side Distance Guideline CorrectionAKS0068L
This mode is used to modify the side distance guidelines if they are dislocated from the rear view monitor
image, because of variations of body/camera mounting conditions.
SIDE DISTANCE GUIDELINE CORRECTION PROCEDURE
1. Create a correction line to modify the screen.
Draw lines on the rearward of the vehicle passing through the
following points: 0.2 m (7.87 inch) from both sides of the vehicle,
and
*1: 0.5 m (1.5 feet)
*2: 1 m (3 feet)
*3: 2 m (7 feet)
*4: 3 m (10 feet)
and from the rear end of the bumper
2. With the ignition switch OFF, connect “CONSULT-II” and “CON-
SULT-II CONVERTER” to the data link connector, then turn igni-
tion switch ON. Touch “REARVIEW CAMERA” on CONSULT-II.
CAUTION:
Stop engine for the safety when correcting side distance
guideline.
3. Shift the A/T select lever is R range position.
ALL SIGNALS Monitors all signals.
SELECTION FROM MENU Selects and monitors individual signal.
Display item [Unit] ALL SIGNALSSELECTION
FROM MENUContents
R POSI SIG [ON/OFF] X X Indicates [ON/OFF] condition of R range position signal input.
SKIA5637E
SKIA6103E