2004 INFINITI FX35 radiator

WATER PUMP
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Revision: 2004 November 2004 FX35/FX45
c. Install timing chain tensioner (primary).
d. Remove stopper pin.
4. Install chain tensioner cover and water pump cover.
a. Before installing, remove all traces of liquid gasket from mating
surface of water pump cover and chain tensioner cover using a
scraper. Also remove traces of liquid gasket from the mating sur-
face of front timing chain case.
b. Apply a continuous bead of liquid gasket to mating surface of
chain tensioner cover and water pump cover with tube presser
[SST: WS39930000 ( – )].
Use Genuine RTV Silicone Sealant or equivalent. GI-48,
"RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS".
5. Install water drain plug (front) of cylinder block.

Apply liquid gasket to the thread of water drain plug (front).
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS".
6. Install in the reverse order of removal for remaining parts.

After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to
purge air from the high-pressure chamber of chain tensioner. Engine may produce a rattling
noise. This indicates that air still remains in the chamber and is not a matter of concern.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
SLC448B
SLC446B
PBIC1283E

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WATER INLET AND THERMOSTAT ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
WATER INLET AND THERMOSTAT ASSEMBLYPFP:21200
Removal and InstallationABS009RF
REMOVAL
1. Remove front engine undercover using power tool.
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove air duct and air cleaner case. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Remove water drain plug (front) of cylinder block.
5. Disconnect radiator hose (upper) and oil cooler hose from water inlet and thermostat assembly.
6. Remove water inlet and thermostat assembly.

Do not disassemble water inlet and thermostat assembly.
Replace them as a unit, if necessary.
1. Water inlet and thermostat assembly 2. Gasket
SBIA0483E
PBIC0846E
SLC962AB

WATER INLET AND THERMOSTAT ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
INSPECTION AFTER REMOVAL
1. Check valve seating condition at ordinary room temperatures. It should seat tightly.
2. Check valve operation.
INSTALLATION
Note to the following, and install in the reverse order of removal.

Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.

Install water drain plug (front) of cylinder block.
–Apply liquid gasket to the thread of water drain plug (front).
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS".
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant.
Thermostat Standard
Valve opening temperature 76 - 79°C (169 - 174°F)
Maximum valve lift More than 8.6 mm / 90°C (0.339 in / 194°F)
Valve closing temperature More than 71 °C (160 °F)
SLC949A

CO-28
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WATER OUTLET AND WATER PIPING
Revision: 2004 November 2004 FX35/FX45
WATER OUTLET AND WATER PIPINGPFP:11060
Removal and InstallationABS007ZU
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from drain plug and water drain plugs on radiator and both sides of cylinder block.
Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform when engine is cold.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Disconnect radiator upper hose, heater hose and water hose.
6. Remove water outlet and water piping.
INSTALLATION
Note to the following, and install in the reverse order of removal.

Securely insert each hose, and install a clamp at a position where it does not interfere with the pipe bulge.

When inserting a water pipe into water outlet, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator upper hose
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

SERVICE DATA AND SPECIFICATIONS (SDS)
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Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00100
Standard and LimitABS004W0
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
THERMOSTAT
RADIATOR
Unit: kPa (kg/cm2 , psi)
Engine coolant capacity [With reservoir tank (“MAX” level)] 8.6 (9-1/8, 7- 5/8)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
ThermostatStandard
Valve opening temperature 76.0 - 79.0°C (169 - 174°F)
Maximum valve lift More than 8.6 mm / 90°C (0.339 in / 194°F)
Valve closing temperature More than 71°C (160°F)
Cap relief pressureStandard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage test pressure 157 (1.6, 23)

PREPARATION
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Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsABS006JD
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service ToolsABS006JE
Tool number
(Kent-Moore No.)
Tool nameDescription
EG17650301
(J33984-A)
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and thermostat housing filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV99103510
(—)
Radiator plate pliers AInstalling radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers BRemoving radiator upper and lower tanks
WS39930000
(—)
Tube pressurePressing the tube of liquid gasket
S-NT564
S-NT224
S-NT225
S-NT052
Tool nameDescription
Power toolLoosening bolts and nuts
Radiator cap tester Checking radiator and radiator cap
PBIC0190E
PBIC1982E

CO-32
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OVERHEATING CAUSE ANALYSIS
Revision: 2004 November 2004 FX35/FX45
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartABS006JF
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

OVERHEATING CAUSE ANALYSIS
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Revision: 2004 November 2004 FX35/FX45
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items