EC-740
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-10
Fuel piping 5 5 5 5 5 5EM-188
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-172
Air cleanerEM-172
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-172
Electric throttle control actuatorEM-174
Air leakage from intake manifold/
Collector/GasketEM-174
Cranking Battery
111111
11SC-4
Generator circuitSC-23
Starter circuit 3SC-10
Signal plate 6EM-240
PNP switch 4AT- 11 2
Engine Cylinder head
55555 55 5EM-224
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-240
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-196
CamshaftEM-208
Intake valve timing controlEM-196
Intake valve
3EM-196
Exhaust valve
TROUBLE DIAGNOSIS
EC-753
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
11 B RIntake valve timing control
solenoid valve (bank 2)[Engine is running]
Warm-up condition
Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
Engine speed is 2,000rpm7 - 12V
12 R/GPower steering pressure
sensor[Engine is running]
Steering wheel is being turned0.5 - 4.5V
[Engine is running]
Steering wheel is not being turned0.4 - 0.8V
13 YCrankshaft position sensor
(POS)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 2.0V
[Engine is running]
Engine speed is 2,000 rpm1.0 - 2.0V
14 WCamshaft position sensor
(PHASE)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 4.0V
[Engine is running]
Engine speed is 2,000 rpm1.0 - 4.0V
15 W Knock sensor 1[Engine is running]
Idle speedApproximately 2.5V
16 R/LHeated oxygen sensor 1
(bank 1)[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - Approximately 1.0V
(Periodically change) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1790E
PBIB1041E
PBIB1042E
PBIB1039E
PBIB1040E
TROUBLE DIAGNOSIS
EC-761
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor
(PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sen-
sor×××××
Heated oxygen sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××××
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Snow mode switch××
Intake valve timing control position
sensor×××
Fuel level sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××
TROUBLE DIAGNOSIS
EC-769
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]
A/F ALPHA-B2 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Shift lever: N
Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN*
Ignition switch: ON
Turn the cooling fan “HI” and
“OFF” using CONSULT-II.Cooling fan moves and stops.
Harness and connectors
Cooling fan motor
IPDM E/R
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
EC-804
[VK45DE]
DTC P0011, P0021 IVT CONTROL
Revision: 2004 November 2004 FX35/FX45
9. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E19, F49
Harness for open or short between intake valve timing control solenoid valve and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Check harness continuity between ECM terminal 10 and intake valve timing control solenoid valve (bank
1) terminal 1 or ECM terminal 11 and intake valve timing control solenoid valve (bank 2) terminal 1.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
11 . CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-805, "
Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace intake valve timing control solenoid valve.
12. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-964, "
Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace crankshaft position sensor (POS).
13. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-970, "
Component Inspection" .
OK or NG
OK >> GO TO 14.
NG >> Replace camshaft position sensor (PHASE).
14. CHECK CAMSHAFT
Check accumulation of debris to the signal pick-up portion of the camshaft. Refer to EM-208, "
CAMSHAFT" .
OK or NG
OK >> GO TO 15.
NG >> Remove debris and clean the signal pick-up cutout of camshaft.
15. CHECK INTERMITTENT INCIDENT
Refer toEC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For wiring diagram, refer to EC-961
for CKP sensor (POS), and EC-967 for CMP sensor (PHASE).
>>INSPECTION END Continuity should exist.
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
EC-921
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Revision: 2004 November 2004 FX35/FX45
7. CHECK FUNCTION OF INJECTORS
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-1274, "
INJECTOR CIRCUIT" .
8. CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect all injector harness connectors.
4. Remove injector gallery assembly. Refer to EM-188, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
5. For DTC P0171, reconnect injector harness connectors on bank 1.
For DTC P0174, reconnect injector harness connectors on bank 2.
6. Disconnect all ignition coil harness connectors.
7. Prepare pans or saucers under each injector.
8. Crank engine for about 3 seconds.
For DTC P0171, make sure that fuel sprays out from injectors
on bank 1.
For DTC P0174, make sure that fuel sprays out from injectors
on bank 2.
OK or NG
OK >> GO TO 9.
NG >> Replace injectors from which fuel does not spray out.
Always replace O-ring with new ones.
PBIB0133E
Clicking noise should be heard.
PBIB1986E
Fuel should be sprayed evenly for each injector.
PBIB1726E
EC-930
[VK45DE]
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Revision: 2004 November 2004 FX35/FX45
7. CHECK FUNCTION OF INJECTORS
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-1274, "
INJECTOR CIRCUIT" .
8. CHECK INJECTOR
1. Remove injector assembly. Refer to EM-188, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all injector harness connectors.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 9.
NG (Drips.)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
PBIB0133E
Clicking noise should be heard.
PBIB1986E
EC-952
[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
Revision: 2004 November 2004 FX35/FX45
5. CHECK IGNITION SPARK
1. Turn ignition switch OFF.
2. Remove ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil.
4. Disconnect all injector harness connectors.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 6.
NG >> Check ignition coil, power transistor and their circuits.
Refer to EC-1262, "
IGNITION SIGNAL" .
6. CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to, MA-26, "
Changing
Spark Plugs (Platinum-Tipped Type)" .
7. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-98, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 8.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
8. CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-700, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-701, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
SEF575Q
SEF156I
Standard:
1,320 kPa (13.5 kg/cm2 , 191 psi)/300 rpm
Minimum:
1,130 kPa (11.5 kg/cm
2 , 164 psi)/300 rpm
Difference between each
cylinder:98 kPa (1.0 kg/cm
2 , 14 psi)/300 rpm
At idle: Approx. 350 kPa (3.57 kg/cm
2 , 51 psi)