WATER PUMP
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Revision: 2004 November 2004 FX35/FX45
WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belt.
Water pump can not be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
2. Remove following parts:
Engine front undercover
Air duct (inlet); Refer to EM-172, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt; Refer to EM-169, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.
Engine coolant will leak from the cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
INSPECTION AFTER REMOVAL
Visually check that there is no significant dirt or rusting on water
pump body and vane.
Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
If anything is found, replace water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E
PBIC1539E
THERMOSTAT AND WATER CONTROL VALVE
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Revision: 2004 November 2004 FX35/FX45
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationABS006JP
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-168, "
ENGINE ROOM COVER" .
3. Remove air duct (inlet). Refer to EM-172, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat.
CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-174, "
INTAKE MANIFOLD" .
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose 23. Water hose 24. Water hose
PBIC1561E
DI-2Revision: 2004 November 2004 FX35/FX45Schematic ............................................................... 39
Wiring Diagram — WARN — .................................. 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 48
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 49
Component Inspection ............................................ 50
OIL PRESSURE SWITCH ................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND — ................................. 51
A/T Indicator Is Malfunction .................................... 53
WARNING CHIME ..................................................... 55
Component Parts and Harness Connector Location ... 55
System Description ................................................. 55
FUNCTION .......................................................... 55
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 56
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 56
LIGHT WARNING CHIME ................................... 57
SEAT BELT WARNING CHIME ........................... 57
CAN Communication System Description .............. 57
CAN Communication Unit ....................................... 57
Schematic ............................................................... 58
Wiring Diagram — CHIME — ................................. 59
Terminals and Reference Value for BCM ................ 62
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 63
Terminals and Reference Value for Combination
Meter ...................................................................... 64
How to Proceed With Trouble Diagnosis ................ 64
Preliminary Check .................................................. 65
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 65
CONSULT-II Function ............................................. 66
DIAGNOSTIC ITEMS DESCRIPTION ................. 66
CONSULT-II BASIC OPERATION PROCEDURE
... 66
DATA MONITOR .................................................. 67
ACTIVE TEST ..................................................... 67
SELF-DIAGNOSTIC RESULTS ........................... 67
All Warnings Are Not Operated .............................. 68
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-ate) .......................................................................... 69
Key Warning Chime Does Not Operate (Without
Intelligent Key) ........................................................ 70
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ............ 72
Key Warning Chime Does Not Operate (With Intel-
l i g e n t K e y , W h e n I n t e l l i g e n t K e y I s C a r r i e d W i t h T h e
Driver) ..................................................................... 74
Light Warning Chime Does Not Operate ................. 76
Seat Belt Warning Chime Does Not Operate .......... 77
CLOCK ...................................................................... 79
Wiring Diagram — CLOCK — ................................. 79
Removal and Installation of Clock ........................... 80
REMOVAL ............................................................ 80
INSTALLATION .................................................... 80
REAR VIEW MONITOR ............................................. 81
System Description ................................................. 81
POWER SUPPLY AND GROUND ....................... 81
AV COMMUNICATION LINE ............................... 81
REAR VIEW CAMERA OPERATION .................. 81
Component Parts and Harness Connector Location ... 82
Schematic ............................................................... 83
Wiring Diagram — R/VIEW — ................................ 84
Terminals and Reference Value for Rear View Cam-
era Control Unit ....................................................... 87
CONSULT-II Function ............................................. 87
CONSULT-II BASIC OPERATION ....................... 87
WORK SUPPORT ............................................... 88
DATA MONITOR .................................................. 89
Side Distance Guideline Correction ........................ 89
SIDE DISTANCE GUIDELINE CORRECTION
PROCEDURE ...................................................... 89
Power Supply and Ground Circuit Inspection ......... 91
Rear View Is Not Displayed With The A/T Selector
Lever In R-position .................................................. 92
The Rear View Image Is Distorted .......................... 96
Removal and Installation of Rear View Camera Con-
trol Unit .................................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
Removal and Installation of Rear View Camera ..... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 98
COMBINATION METERS
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Revision: 2004 November 2004 FX35/FX45
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
The vehicle speed signal and the memory signals from the meter memory circuit are processed by the
combination meter and the mileage is displayed.
Switch modes with following procedure.
When trip transfer switch is pressed, trip meter display changes.
If trip reset switch is pressed for 1 second or more while trip A is
displayed, only trip A is reset. (Same with trip B.)
If the battery is disconnected, odometer mileage will be retained
but the trip meter is reset to 0.0.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 19, located in the fuse block (J/B)]
to combination meter terminal 8, and
to unified meter and A/C amp. terminal 21.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 22.
With the ignition switch in the ACC or ON position, power is supplied
through 15A fuse [No. 10, located in the fuse block (J/B)], and
through 15A fuse [No. 11, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 46.
Ground is supplied
to combination meter terminals 5, 6 and 15
through body grounds M35, M45 and M85
to unified meter and A/C amp. terminals 29 and 30
through body grounds M35, M45 and M85.
PKIA2382E
SKIA4817E
DI-16
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between combination meter harness connector
terminals and ground.
3. Check continuity between unified meter and A/C amp. harness
connector terminals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
Symptom Chart 1 AKS005MT
Symptom Chart 2AKS005MU
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M205 (B)
Ground Yes 6 (B)
15 (B)
SKIA4833E
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M5629 (B)
Ground Yes
30 (B)
SKIA5202E
Trouble phenomenon Possible cause
Indication is irregular for the speedometer and odo/trip meter. Refer to DI-17, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunction. Refer to DI-18, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunction. Refer to DI-19, "
Water Temperature Signal Inspection" .
Fuel gauge indication is malfunction. Refer to DI-20, "
Fuel Level Sensor Signal Inspection 1" .
Low-fuel warning lamp indication is irregular. Refer to DI-21, "
Fuel Level Sensor Signal Inspection 2" .
Indications are irregular for more than one gauge. Replace combination meter.
A/T position indicator is malfunction. Refer to DI-53, "
A/T Indicator Is Malfunction" .
Illumination control does not operate.Refer to DI-24, "
Odo/Trip Meter and Illumination Control Switch
Inspection" .
Displayed item [Code] Inspection contents Possible cause
CAN COMM CIRC [U1000] Inspect the CAN communication.Refer to DI-22, "
CAN Communication System Inspection" .
CAUTION:
Even when there is no malfunction on CAN communica-
tion system, malfunction may be misinterpreted when bat-
tery has low voltage (when maintaining 7-8V for about 2
seconds) or 10A fuse [No. 19, located in the fuse block (J/
B)] is disconnected.
DI-32
UNIFIED METER AND A/C AMP
Revision: 2004 November 2004 FX35/FX45
SELF-DIAGNOSTIC RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. Self-diagnosis results are displayed.
Display Item List
“TIME” indicates the condition of the self-diagnosis results judged by each signal input.
Normal: In case of operating properly at the present in spite of having malfunction in the past, then “TIME”
indicates “1-63”.
Malfunction: Soon after detecting malfunctions by self-diagnoses or current malfunction, “0” is indicated.
After returning to normal condition, every time when ignition switch is turned to “OFF” from “ON”, time will be
added like “1”→“2”→“3”···“63”, and when the key operation is performed 64 times, the result of the self-diag-
noses will be erased. And if any malfunction is detected again, “0” will be indicated.
CAUTION:
“TIME” keeps showing “0” after returning to normal condition only in the case that malfunction his-
tory of “CAN COMM CIRC [U1000]” remains because of low tire pressure warning control unit, display
control unit (with NAVI) or display unit (without NAVI) malfunction.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “MAIN SIG-
NALS” is selected, main items will be monitored.
SKIA4956E
CONSULT-ll display Malfunction is detected when...
CAN COMM CIRC [U1000]Malfunction is detected in CAN communication.
CAUTION:
Even when there is no malfunction on CAN communication system, malfunction may be
misinterpreted when battery has low voltage (when maintaining 7-8V for about 2 seconds)
or 10A fuse [No. 19, located in the fuse block (J/B)] is disconnected.
METER COMM CIRC [B2202]Malfunction is detected in communication of between combination meter and unified meter and
A/C amp.
VEHICLE SPEED CIRC [B2205]When an erroneous speed signal is input for 1 seconds.
CAUTION:
Even when there is no malfunction on speed signal system, malfunction may be misinter-
preted when battery has low voltage (when maintaining 7-8V for about 2 seconds).
MAIN SIGNALS Monitors main signals.
SELECTION FROM MENU Selects and monitors individual signal.
WARNING CHIME
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Revision: 2004 November 2004 FX35/FX45
WARNING CHIMEPFP:24814
Component Parts and Harness Connector LocationAKS005NK
System DescriptionAKS005NL
FUNCTION
Power is supplied at all times
through 50A fusible link (letter M , located in the fuse and fusible link box)
to BCM terminal 55
through 15A fuse [No. 22, located in the fuse block (J/B)]
to key switch terminal 2 (without Intelligent Key), and
to BCM terminal 42
through 10A fuse [No. 38, located in the fuse and fusible link box (with Intelligent Key)]
to key switch and ignition knob switch terminals 1 and 3
through 10A fuse [No. 19, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 21, and
to combination meter terminal 8.
When ignition switch ON or START position, power is supplied
SKIA9338E
DI-56
WARNING CHIME
Revision: 2004 November 2004 FX35/FX45
through 15A fuse [No. 1, located in the fuse block (J/B)]
to BCM terminal 38, and
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 22
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7.
Ground is supplied
to BCM terminals 49 and 52, and
to unified meter and A/C amp. terminals 29 and 30, and
to combination meter terminals 5, 6 and 15
through body grounds M35, M45 and M85.
NOTE:
When ignition key warning chime, light warning chime, and seat belt warning chime should be performed at
the same time, the priorities for each chime are the following.
1. Seat belt warning chime
2. Light warning chime
3. Ignition key warning chime
IGNITION KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)
With the key inserted into the ignition switch, and the ignition switch OFF or ACC, when driver's door open, the
warning chime will sound.
Power is supplied
through key switch terminal 1
to BCM terminal 37.
Ground is supplied
to BCM terminal 62
through front door switch (driver side) terminal 1.
Front door switch (driver side) is case grounded.
BCM detects key inserted into the ignition switch, and sends key warning signal to unified meter and A/C amp.
with CAN communication line. Unified meter and A/C amp. sends key warning signal to combination meter
with communication line between unified meter and A/C amp. and combination meter.
When combination meter receives key warning signal, it sounds warning chime.
IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)
When Mechanical Key Is Used
With the key inserted into the ignition switch, and the ignition switch LOCK or ACC, when driver's door open,
the warning chime will sound.
Power is supplied
through key switch and ignition knob switch terminal 4
to BCM terminal 37.
Ground is supplied
to BCM terminal 62
through front door switch (driver side) terminal 1.
Front door switch (driver side) is case grounded.
BCM detects key inserted into the ignition switch, and sends key warning signal to unified meter and A/C amp.
with CAN communication line. Unified meter and A/C amp. sends key warning signal to combination meter
with communication line between unified meter and A/C amp. and combination meter.
When combination meter receives key warning signal, it sounds warning chime.
When Intelligent Key Is Carried With The Driver
With the ignition knob is in LOCK (push switch ON) or ACC, when driver's door open, the warning chime will
sound.
Power is supplied
through key switch and ignition knob switch terminal 2