TROUBLE DIAGNOSIS
ATC-57
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Revision: 2004 November 2004 FX35/FX45
12. CHECK CAN COMMUNICATION ERROR
1. Press (REC) switch.
2. CAN communication error between unified meter and A/C amp.
and DISPLAY UNIT or DISPLAY C/U is detected.
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON.
2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-14, "
CAN
Communication Inspection Using CONSULT-II (Self-
Diagnosis)" .
Unified meter and A/C amp. - DISPLAY UNIT
Unified meter and A/C amp. - DISPLAY C/U
13. CHECK MALFUNCTIONING SENSOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors malfunction, corresponding code Nos. blink respectively twice.)
*1: Perform self-diagnosis STEP-2 under sunshine.
When performing indoors, aim a light (more than 60W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
*2: ATC-104, "
DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR" .
*3: ATC-108, "
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE SENSOR" .
*4: AT C - 11 3 , "
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR" .
*5: AT C - 11 0 , "
DIAGNOSTIC PROCEDURE FOR SUNLOAD SENSOR" .
*6: AT C - 6 6 , "
DIAGNOSTIC PROCEDURE FOR LAN CIRCUIT" .
>> INSPECTION END
RJIA1969E
Code No. Malfunctioning sensor (Including circuits) Reference page
21 / −21 Ambient sensor *2
22 / −22 In-vehicle sensor *3
24 / −24 Intake sensor *4
25 / −25 Sunload sensor *1 *5
26 / −26 Air mix door motor PBR (Driver side)
*6
27 / −27 Air mix door motor PBR (Passenger side)
RJIA0227E
ATC-62
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
CHECKING RECIRCULATION
1. Press recirculation (REC) switch one time. Recirculation indica-
tor should illuminate.
2. Press fresh (FRE) switch one time. Fresh indicator should illumi-
nate.
3. Listen for intake door position change (you should hear blower
sound change slightly).
If NG, go to trouble diagnosis procedure for AT C - 7 6 , "
Intake Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the DEF or D/F is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature (DOWN) switch (driver side) until 18°C
(60°F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 1 , "
Insufficient
Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature (UP) switch (driver side) until 32°C (90°F) is
displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-100, "
Insufficient
Heating" .
If OK, continue the check.
CHECK A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual
inspection).
If NG, go to trouble diagnosis procedure for AT C - 8 4 , "
Magnet Clutch
Circuit" .
If OK, continue the check.
RJIA1978E
RJIA1976E
RJIA1977E
RJIA1975E
TROUBLE DIAGNOSIS
ATC-97
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AT C
Revision: 2004 November 2004 FX35/FX45
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high.High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packingsReplace compressor.
No temperature difference
between high- and low-pres-
sure sidesCompressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.Replace compressor.
AC356A
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low.
There is a big temperature
difference between receiver
drier outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted.Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check lubricant for contami-
nation.
Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side.High-pressure pipe located
between receiver drier and
expansion valve is clogged.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Expansion valve and liquid
tank are warm or only cool
when touched.Low refrigerant charge
↓
Leaking fittings or componentsCheck refrigerant for leaks.
Refer to ATC-157, "
Checking
for Refrigerant Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted.Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve
adjustment
2. Malfunctioning expansion
valve
3. Outlet and inlet may be
clogged.
Remove foreign particles by
using compressed air.
Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet.Low-pressure pipe is clogged
or crushed.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Air flow volume is not enough
or is too low.Evaporator is frozen.
Check intake sensor circuit.
Refer to AT C - 11 3 , "
Intake
Sensor Circuit" .
Replace compressor.
AC353A
ATC-110
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Sunload Sensor CircuitAJS00156
COMPONENT DESCRIPTION
Sunload Sensor
The sunload sensor is located on the passenger side front defroster
grille. It detects sunload entering through windshield by means of a
photo diode. The sensor converts the sunload into a current value
which is then input into the unified meter and A/C amp.
SUNLOAD INPUT PROCESS
The unified meter and A/C amp. also includes a processing circuit which averages the variations in detected
sunload over a period of time. This prevents drastic swings in the ATC system operation due to small or quick
variations in detected sunload.
For example, consider driving along a road bordered by an occasional group of large trees. The sunload
detected by the sunload sensor will vary whenever the trees obstruct the sunlight. The processing circuit aver-
ages the detected sunload over a period of time, so that the (insignificant) effect of the trees momentarily
obstructing the sunlight does not cause any change in the ATC system operation. On the other hand, shortly
after entering a long tunnel, the system will recognize the change in sunload, and the system will react accord-
ingly.
DIAGNOSTIC PROCEDURE FOR SUNLOAD SENSOR
SYMPTOM: Sunload sensor circuit is open or shorted. (25 or −25 is
indicated on unified meter and A/C amp. as a result of performing
Self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN SUNLOAD SENSOR AND GROUND
1. Disconnect sunload sensor connector.
2. Turn ignition switch ON.
3. Check voltage between sunload sensor harness connector M87
terminal 1 (LG) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA2026E
RJIA1455E
1 – Ground : Approx. 5V
RJIA2027E
REFRIGERANT LINES
ATC-157
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AT C
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Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (J-42220) in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (J-43872) to prevent future misdiag-
nosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (J-41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture′s operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
AUDIO
AV-33
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Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for A/C and AV SwitchAKS00A2B
Terminal No.
(Wire color)
ItemSignal
input/
outputCondition
Vo l ta g eExample of
symptom
+–Igni-
tion
switchOperation
1 (W/L) GroundBattery power
supply Input OFF – Battery voltageSystem does not
work properly.
2 (LG/R) GroundACC power-
supplyInput ACC – Battery voltageSystem does not
work properly.
3 (R/L) GroundIllumination
signal Input OFFLighting switch is
ONApprox. 12VA/C and AV
switch illumina-
tion does not
come on when
lighting switch is
ON. Lighting switch is
OFFApprox. 0V
4 (R/Y) GroundIllumination
control signalOutput ONIllumination control
switch is operated
by lighting switch in
1st or 2nd position.Changes between approx.0V
and approx.12VA/C and AV
switch illumina-
tion does not
come on when
lighting switch is
ON.
5 (B) Ground Ground – ON – Approx. 0V –
6 (B/R) GroundCommunica-
tion signal (+)Input/
OutputON –System does not
work properly.
7–Shield
ground –– – – –
8 (W/R) GroundCommunica-
tion signal (–)Input/
OutputON –System does not
work properly.
12 (R/G) GroundRemote con-
troller AInput ONPress MODE switch. Approx. 0V
Steering wheel
audio controls
do not function. Press SEEK UP
switch.Approx. 1.7V
Press VOL UP
switch.Approx. 3.3V
Except for above Approx. 5V
13 (G/W) GroundRemote con-
troller BInput ONPress POWER
switch.Approx. 0V
Steering wheel
audio controls
do not function. Press SEEK DOWN
switch.Approx. 1.7V
Press VOL DOWN
switch.Approx. 3.3V
Except for above Approx. 5V
14 (B/Y) –Remote con-
troller ground–– – –Steering wheel
audio controls
do not function.
SKIA0175E
SKIA0176E
AV-38
AUDIO
Revision: 2004 November 2004 FX35/FX45
Noise InspectionAKS00BMR
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when engine is
ON.A continuous growling noise occurs. The speed
of the noise varies with changes in the engine
speed.
Ignition condenser
A whistling noise occurs while the engine speed
is high. A booming noise occurs while the engine
is running and the lighting switch is ON.
Alternator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, radio malfunction
The noise occurs when various motors are oper-
ating.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear window defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
Mirror type film is attached on the rear win-
dow glass
After-market TV antenna and/or electrical
accessories such as radio are attached on
the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts.
Ground due to incorrectinstallation of
parts.
Wiring connections or ashort circuit.
INTEGRATED DISPLAY SYSTEM
AV-55
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Revision: 2004 November 2004 FX35/FX45
INTEGRATED DISPLAY SYSTEMPFP:28090
System DescriptionAKS00BO5
A/C AND AV SWITCH SYSTEM
Refer to Owner′s Manual for A/C and AV switch operating instructions.
Using the A/C and AV switch at the center of the instrument panel, the controls of the following systems are
centralized:
Integrated display system (Drive computer, setting screen, etc.)
Auto A/C system
Audio system
PRECAUTION OF LCD MONITOR
In order to use LED for backlight of a display, by in car temperature, brightness may change. In low tem-
perature, the refreshing rate of the picture also becomes low because of the low response of the LCD
monitor. When passenger room becomes warm, however, the LCD recovers the normal display.
Backlight sometimes flickers or darkens according to the total consumption hours and the number of times
switched ON and OFF. In this case, display unit should be replaced. (Exchange only of backlight is impos-
sible.)
POWER SUPPLY AND GROUND
Power is supplied at all times
through 15A fuse (No. 32, located in fuse and fusible link box)
to display unit terminal 1, and
to A/C and AV switch terminal 1.
When ignition switch is in ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to display unit terminal 2, and
to A/C and AV switch terminal 2.
When ignition switch is in ON or START position, power is supplied
through 10A fuse [No. 12, located in fuse block (J/B)]
to display unit terminal 3.
Ground is supplied
to display unit terminals 6 and 15, and
to A/C and AV switch terminal 5
through body grounds M35, M45 and M85.