2004 INFINITI FX35 control

SRS-22
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
NOTE:

Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunc-
tion is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is
still observed, proceed to the next step. When malfunction is eliminated, further repair work is not
required.
PRE-TEN FRONT LH
[OPEN]
Front LH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front LH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT LH
[VB-SHORT]

Front LH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT LH
[GND-SHORT]

Front LH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT LH
[SHORT]

Front LH pre-tensioner circuit is shorted between lines.
PRE-TEN FRONT RH
[OPEN]

Front RH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front RH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT RH
[VB-SHORT]

Front RH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT RH
[GND-SHORT]

Front RH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT RH
[SHORT]

Front RH pre-tensioner circuit is shorted between lines.
CURTAIN MODULE LH
[OPEN]

LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE LH
[VB-SHORT]

LH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE LH
[GND-SHORT]

LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE LH
[SHORT]

LH side curtain air bag module circuit is shorted between lines.
CURTAIN MODULE RH
[OPEN]

RH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE RH
[VB-SHORT]

RH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE RH
[GND-SHORT]

RH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH
[SHORT]

RH side curtain air bag module circuit is shorted between lines.
CONTROL UNIT

Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”

TROUBLE DIAGNOSIS
SRS-23
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SRS
Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 3
Final inspection after repairing SRS by using CONSULT-II — Diagnosis mode
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “AIR BAG”.
If “AIR BAG” is not indicated, refer to GI-40, "
CONSULT-II Data
Link Connector (DLC) Circuit" .
6. Touch “SELF-DIAG [CURRENT]”.
PBIB1503E
PHIA0157E
SRS771
SRS697

TROUBLE DIAGNOSIS
SRS-25
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SRS
Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)
Inspecting SRS malfunctioning record
1. CONSIDER POSSIBILITY OF NOT ERASING SELF-DIAGNOSTIC RESULTS AFTER REPAIRING
Is it the first time for maintenance of SRS?
YES or NO
YES >> Go to SRS-19, "DIAGNOSTIC PROCEDURE 2" .
NO >> Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in the memory) might not be erased
after repair. Go to SRS-23, "
DIAGNOSTIC PROCEDURE 3" .
DIAGNOSTIC PROCEDURE 5
Inspecting SRS intermittent malfunction by using CONSULT-II — Diagnosis mode
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “AIR BAG”.
If “AIR BAG” is not indicated, refer to GI-40, "
CONSULT-II Data
Link Connector (DLC) Circuit" .
PHIA0096E
PHIA0157E
SRS771

TROUBLE DIAGNOSIS
SRS-29
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SRS
Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis without CONSULT-IIAHS000HT
DIAGNOSTIC PROCEDURE 6
Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is detected in User mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 3 twice. (Perform three times in all.)
5. Turn ignition switch ON.
SRS is now in Diagnosis mode.
“AIR BAG” warning lamp operates in Diagnosis mode as follows:
CURTAIN MODULE RH
[OPEN]
RH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side curtain air bag module.
(Before disposal, it must be
deployed.) CURTAIN MODULE RH
[VB-SHORT]

RH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE RH
[GND-SHORT]

RH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH
[SHORT]

RH side curtain air bag module circuit is shorted between lines.
CONTROL UNIT

Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”

SRS-40
FRONT PASSENGER AIR BAG MODULE
Revision: 2004 November 2004 FX35/FX45
FRONT PASSENGER AIR BAG MODULEPFP:K8515
Removal and InstallationAHS000HY
REMOVAL
CAUTION:

Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.

Always work from the side of or under front passenger air bag module.
1. Remove instrument passenger lower panel and glove box. Refer to IP-10, "
INSTRUMENT PANEL
ASSEMBLY" .
2. Remove display control unit, if navigation system is equipped.
3. Remove tire pressure warning control unit, if tire pressure warning control system is equipped.
4. Disconnect front passenger air bag module connector.
5. Remove the front passenger air bag module fixing nuts and bolt,
then remove front passenger air bag module.
CAUTION:

Always place front passenger air bag module with caution
label side facing upward.

Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module.

Do not disassemble front passenger air bag module.

Do not use old bolts after removal; replace with new bolts.

Replace front passenger air bag module if it has been
dropped or sustained an impact.

Do not expose the front passenger air bag module to tem-
peratures exceeding 90°C (194°F).

Do not allow oil, grease or water to come in contact with the
front passenger air bag module.

After front passenger air bag module inflates, the instru-
ment panel assembly should be replaced.
INSTALLATION
Install in the reverse order of removal.
CAUTION:

Always work from the side of or under front passenger air bag module.

After the work is completed, perform self-diagnosis to make sure no malfunction is detected.
Refer to SRS-17, "
SRS Operation Check" .
PHIA0322E
PHIA0325E
SBF814E

SIDE CURTAIN AIR BAG MODULE
SRS-43
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SRS
Revision: 2004 November 2004 FX35/FX45
SIDE CURTAIN AIR BAG MODULEPFP:985P0
Removal and InstallationAHS000I0
REMOVAL
CAUTION:

Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.

Always work from the side of the side curtain air bag module.
1. Remove headlining. Refer to EI-42, "
Removal and Installation" .
2. Disconnect side curtain air bag connector.
3. Remove side curtain air bag module fixing bolts, and remove the side curtain air bag module.
CAUTION:

Always place the side curtain air bag module with the warn-
ing label facing upward.

Do not disassemble side curtain air bag module.

Do not insert any foreign objects (screwdriver, etc.) into air
bag module connector.

Replace side curtain air bag module if it has been dropped
or sustained an impact.

Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).

Do not allow oil, grease or water to come in contact with the
side curtain air bag module.
1. Side curtain air bag Inflator 2. Side curtain air bag 3. Bolt
4. Assist grip bracket 5. Bolt (There is no torque control)
PHIA0656E
PHIA0317E
SBF814E

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
A
B
TF
Revision: 2004 November 2004 FX35/FX45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice .......................................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
TRANSFER FLUID ..................................................... 8
Replacement ............................................................ 8
DRAINING ............................................................. 8
FILLING ................................................................. 8
Inspection ................................................................. 8
FLUID LEAKAGE AND FLUID LEVEL .................. 8
AWD SYSTEM ............................................................ 9
Power Transfer Diagram .......................................... 9
System Description .................................................. 9
DESCRIPTION ...................................................... 9
ELECTRIC CONTROLLED COUPLING ............. 10
AWD CONTROL UNIT ........................................ 10
AWD WARNING LAMP ........................................ 11
System Diagram ...................................................... 11
COMPONENTS FUNCTION DESCRIPTION ..... 12
CAN Communication .............................................. 12
SYSTEM DESCRIPTION .................................... 12
TROUBLE DIAGNOSIS ............................................ 13
Fail-Safe Function .................................................. 13
How to Perform Trouble Diagnosis ........................ 13
BASIC CONCEPT ............................................... 13
Location of Electrical Parts ..................................... 14
Circuit Diagram ...................................................... 15
Wiring Diagram — AWD — .................................... 16
Trouble Diagnosis Chart for Symptoms ................. 19
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 19AWD CONTROL UNIT INSPECTION TABLE ..... 19
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................... 21
CONSULT-II SETTING PROCEDURE ................ 21
SELF-DIAG RESULT MODE ............................... 21
DATA MONITOR MODE ...................................... 23
ACTIVE TEST MODE ......................................... 24
AWD CONTROL UNIT PART NUMBER ............. 24
TROUBLE DIAGNOSIS FOR SYSTEM .................... 25
Power Supply Circuit For AWD Control Unit ........... 25
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 25
DIAGNOSTIC PROCEDURE .............................. 25
AWD Control Unit ................................................... 26
DIAGNOSTIC PROCEDURE .............................. 26
ABS System ........................................................... 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Solenoid ........................................................ 27
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 27
DIAGNOSTIC PROCEDURE .............................. 27
COMPONENT INSPECTION .............................. 29
AWD Actuator Relay ............................................... 30
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 30
DIAGNOSTIC PROCEDURE .............................. 30
Engine Control Signal ............................................. 31
DIAGNOSTIC PROCEDURE .............................. 31
CAN Communication Line ...................................... 31
DIAGNOSTIC PROCEDURE .............................. 31
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 32
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned To ON ............................. 32
DIAGNOSTIC PROCEDURE .............................. 32
AWD Warning Lamp Does Not Turn OFF Several
Seconds After Engine Started ................................ 32
DIAGNOSTIC PROCEDURE .............................. 32
Heavy Tight-corner Braking Symptom Occurs
When The Vehicle Is Driven And The Steering
Wheel Is Turned Fully To Either Side After The

TF-2Revision: 2004 November 2004 FX35/FX45Engine Is Started .................................................... 34
DIAGNOSTIC PROCEDURE .............................. 34
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned To OFF ...................... 35
DIAGNOSTIC PROCEDURE .............................. 35
While Driving, AWD Warning Lamp Flashes Rapidly
(When Flashing In Approx. 1 Minute And Then Turn-
ing OFF) ................................................................. 36
While Driving, AWD Warning Lamp Flashes Slowly
(When Continuing To Flash Until Turning Ignition
Switch OFF) ............................................................ 36
DIAGNOSTIC PROCEDURE .............................. 36
AWD CONTROL UNIT .............................................. 38
Removal and Installation ........................................ 38
REMOVAL ........................................................... 38
INSTALLATION .................................................... 38
FRONT OIL SEAL ..................................................... 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION .................................................... 39REAR OIL SEAL ....................................................... 40
Removal and Installation ......................................... 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 41
AIR BREATHER HOSE ............................................. 42
Removal and Installation ......................................... 42
TRANSFER ASSEMBLY ........................................... 43
Removal and Installation ......................................... 43
REMOVAL ............................................................ 43
INSTALLATION .................................................... 43
Components ............................................................ 44
Disassembly and Assembly .................................... 45
DISASSEMBLY .................................................... 45
INSPECTION ....................................................... 49
ASSEMBLY .......................................................... 49
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 55
General Specifications ............................................ 55