REAR LOWER LINK & COIL SPRING
RSU-15
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Revision: 2004 November 2004 FX35/FX45
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and InstallationAES000MS
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Loosen fixing bolt and nut of rear lower link in side of suspension member, and then remove fixing bolt
and nut in side of axle with power tool.
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove fixing bolt and nut in side of rear suspension member to remove rear lower link with power tool.
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower link
and coil spring if necessary.
INSTALLATION
Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Check that upper seat is attached as shown in the figure.
NOTE:
Insert bracket into upper seat with setting three tabs of upper
seat to the projecting part of bracket beforehand as shown in the
figure.
Match up rubber seat indentions and rear lower link grooves and
attach.
NOTE:
Make sure spring is not upside down. The top and bottom are
indicated by paint color.
Perform final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen conditions
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steer-
ing angle sensor. Refer to BRC-6, "
Adjustment of Steering Angle
Sensor Neutral Position" .
SEIA0333E
REAR SUSPENSION MEMBER
RSU-17
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Revision: 2004 November 2004 FX35/FX45
REAR SUSPENSION MEMBERPFP:55501
Removal and InstallationAES000MU
REMOVAL
1. Remove tire with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer toBR-
25, "REAR DISC BRAKE" .
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, then remove wheel sensor harness from rear suspension
member. Refer to BRC-57, "
WHEEL SENSORS" .
4. Remove center muffler and main muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
5. Remove stabilizer bar. Refer to RSU-16, "
Removal and Installation" .
6. Remove rear drive shaft. Refer to RAX-9, "
REAR DRIVE SHAFT" .
7. Remove rear final drive. Refer to RFD-11, "
REAR FINAL DRIVE ASSEMBLY" .
8. Separate attachments between parking brake cable and vehicle and rear suspension member. Refer to
PB-3, "
PARKING BRAKE CONTROL" .
9. Remove rear lower link and coil spring. Refer to RSU-15, "
Removal and Installation" .
10. Remove fixing bolt in lower side of shock absorber with power tool.
11. Set jack under rear suspension member.
12. Remove fixing bolts and nuts of tunnel stay and member stay with power tool, then remove those parts
from vehicle.
13. Remove fixing bolts and nuts of rear pin stay with power tool and then remove rear pin stay from vehicle.
14. Slowly lowering jack, then remove rear suspension member, suspension arm, radius rod, front lower link
and axle from vehicle as a unit.
15. Remove fixing bolts and nuts with power tool, then remove suspension arm, front lower link, and radius
rod from rear suspension member.
INSPECTION AFTER REMOVAL
Check rear suspension member for deformation, cracks, and other damage and replace if necessary.
INSTALLATION
Refer to RSU-7, "Components" , for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires
on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
SE-1
SEAT
I BODY
CONTENTS
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SECTION SE
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Revision: 2004 November 2004 FX35/FX45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Service Notice .......................................................... 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
System Description ................................................. 11
MANUAL OPERATION ........................................ 11
AUTOMATIC OPERATION .................................. 11
MEMORY STORING AND KEY FOB INTER-
LOCK STORING .................................................. 11
MEMORY SWITCH OPERATION ....................... 13
ENTRY OPERATION .......................................... 13
EXITING OPERATION ........................................ 13
KEY FOB INTERLOCK OPERATION ................. 14
FAIL- SAFE MODE ............................................. 14
CANCEL OF FAIL-SAFE MODE ......................... 14
Component Parts and Harness Connector Location ... 15CAN Communication System Description .............. 16
CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram–AUT/DP– ...................................... 19
Terminals and Reference Values for BCM .............. 30
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 30
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 32
Work Flow ............................................................... 34
Preliminary Check .................................................. 35
SETTING CHANGE FUNCTION ......................... 35
CHECK POWER SUPPLY AND GROUND ......... 35
CONSULT-II Function ............................................. 38
CONSULT-II INSPECTION PROCEDURE .......... 38
SELF-DIAGNOSIS RESULTS ............................. 39
CAN DIAGNOSIS SUPPORT MONITOR ............ 40
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
Can Communication Inspection Using CONSULT-
II (Self-diagnosis) .................................................... 42
Symptom Chart ....................................................... 42
Sliding Motor Circuit Check .................................... 44
Reclining Motor Circuit Check ................................ 45
Front Lifting Motor Circuit Check ............................ 46
Rear Lifting Motor Circuit Check ............................. 48
Telescopic Motor Circuit Check .............................. 49
Tilt Motor Circuit Check .......................................... 51
Driver Side Mirror Motor Circuit Check ................... 52
Passenger Side Mirror Motor Circuit Check ........... 54
Sliding Sensor Circuit Check .................................. 56
Reclining Sensor Circuit Check .............................. 57
Front Lifting Sensor Circuit Check .......................... 58
Rear Lifting Sensor Circuit Check .......................... 59
Telescopic Sensor Circuit Check ............................ 60
Tilt Sensor Circuit Check ........................................ 61
Driver Side Mirror Sensor Circuit Check ................. 62
Passenger Side Mirror Sensor Circuit Check ......... 63
Steering and Door Mirror Sensor Power and Ground
Circuit Check .......................................................... 64
AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC DRIVE POSITIONERPFP:28491
System Description AIS002XB
The system automatically moves the driver seat to facilitate entry/exit to/from the vehicle. The automatic
driver positioner control unit can also store the optimum driving positions (driver seat, pedal position and
door mirror position) for 2 people. If the driver is changes, one-touch operation allows changing to the
other driving position.
The settings (ON/OFF) of the automatic sliding seat (Entry/Exiting operation) at entry/exit can be changed
as desired, using the display unit in the center of the instrument panel. The set content is transmitted by
CAN communication, from display unit (without NAVI) or display control unit (with NAVI) to driver seat con-
trol unit.
Using CONSULT-II, the seat slide amount at entry/exit setting can be changed.
MANUAL OPERATION
The driving position [seat position, steering wheel position (tilt, telescopic) and door mirror position] can be
adjusted with the power seat switch or ADP steering switch or door mirror remote control switch.
NOTE:
The seat can be manually operated with the ignition switch OFF.
The door mirrors can be manually operated with the ignition switch turned ACC or ON.
A U T O M AT I C O P E R AT I O N
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the driver door switch ON (open)→OFF (close)→ON
(open), the Entry/ Exiting operation becomes possible.
After exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON→START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
MEMORY STORING AND KEY FOB INTERLOCK STORING
Store the 2 driving positions and shifts to the stored driving position with the memory switch.
Function Description
Memory switch operation The seat, steering and door mirror move to the stored driving position by pushing
memory switch (1 or 2).
Entry/Exiting functionExiting operation At exit, the seat moves backward and steering wheel moves forward/upward.
Entry operationAt entry, the seat and steering wheel returns from the exiting position to the previous
driving position.
Key fob interlock operationPerform memory operation, exiting operation and entry operation by pressing key fob
unlock button.
Auto operation temporary stop
conditions.When ignition switch turned to START during memory switch operation and return opera-
tion, memory switch operation and entry operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher.
When the setting switch, memory switch 1, or 2 are pressed.
When A/T selector lever is in any position other than P.
When the door mirror remote control switch is operated (when ignition switch turned to
ON or ACC).
When power seat switch turned ON.
When ADP steering switch turned ON (telescopic operation or tilt operation).
When door mirror operates (only memory switch operation).
When driver seat sliding Entry/Exiting setting is OFF (only entry/exiting operation).
When steering wheel tilt and telescopic Entry/Exiting setting is OFF (only entry/exiting
operation).
When the tilt and telescopic sensor malfunction is detected.
SE-30
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Values for BCMAIS002XG
Terminals and Reference Values for Automatic Drive Positioner Control UnitAIS002XH
TERMINAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
11 LG/R ACC power supply Ignition switch ACC Battery voltage
37 B/W Key switch signalKey switch ON (key is inserted in
ignition key cylinder)Battery voltage
Key switch OFF (key is removed
from ignition key cylinder)0
38 W/L Ignition power supply Ignition switch ON Battery voltage
39 L CAN-H — —
40 R CAN-L — —
42 L/R Battery power supply (fuse) Ignition switch OFF Battery voltage
49 B Ground (signal) Ignition switch ON 0
52 B Ground (power) Ignition switch ON 0
55 GBattery power supply (Fusible
link)Ignition switch OFF Battery voltage
62 W Front door switch (driver side) ON (Open) → OFF (Closed) 0 → Battery voltage
TERMI-
NALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
1 LG/R Tilt switch UP signalTilt switch turned to upward 0
Tilt switch neutral position 5
2 G/W Changeover switch RH signalWhen changeover switch in RH posi-
tion0
When changeover switch in neutral
position5
3 GY Mirror switch UP signalWhen mirror switch in turned to
upward position0
When mirror switch in neutral position 5
4 Y Mirror switch LEFT signalWhen mirror switch in turned to left-
ward position0
When mirror switch in neutral position 5
5ORPassenger side mirror sensor
(vertical) signalWhen passenger side mirror motor is
UP or DOWN operationChanges between 3 (close to perk)
1 (close to valley)
6P/LDriver side mirror sensor (verti-
cal) signalWhen driver side mirror motor is UP
or DOWN operationChanges between 3 (close to perk)
1 (close to valley)
7 Y/R Tilt sensor inputTilt position, top 1.82
Tilt position, bottom 4.44
10 B UART LINE (TX) Memory switch 1 or 2 operated
11 BR Telescopic switch forward signalTelescoping switch turned to forward 0
Telescoping switch neutral position 5
PIIA4813E
AUTOMATIC DRIVE POSITIONER
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14 L/WPassenger side mirror motor UP
signalWhen passenger side mirror motor
UP operation1.5 - Battery voltage
Passenger side mirror motor OFF 0
15 L/BPassenger side mirror motor sig-
nalWhen passenger side mirror motor
LEFT operation1.5 - Battery voltage
Passenger side mirror motor RH OFF 0
16 PDriver side mirror motor DOWN
signalWhen driver side mirror motor DOWN
operation1.5 - Battery voltage
Driver side mirror motor OFF 0
Driver side mirror motor RIGTH
signalWhen driver side mirror motor RIGHT
operation1.5 - Battery voltage
Driver side mirror motor OFF 0
17 R/B Tilt switch DOWN signalTilt switch turned to downward 0
Tilt switch neutral position 5
18 L/OR Changeover switch LH signalWhen changeover switch in LH posi-
tion0
When changeover switch in neutral
position5
19 GY/L Mirror switch DOWN signalWhen mirror switch in turned to down-
ward position0
When mirror switch in neutral position 5
20 PU Mirror switch RIGHT signalWhen mirror switch in turned to right-
ward position0
When mirror switch in neutral position 5
21 G/YPassenger side mirror sensor
(horizontal) signalWhen passenger side mirror motor is
LEFT or RIGHT operationChanges between 1 (close to left
edge) 3 (close to right edge)
22 L/YDriver side mirror sensor (hori-
zontal) signalWhen driver side mirror motor is LEFT
or RIGHT operationChanges between 1 (close to right
edge) 3 (close to left edge)
23 Y/B Telescopic sensor inputTelescoping position, top 0.56
Telescoping position, bottom 4.44
26 W UART LINE (RX) Memory switch 1 or 2 operated
27 LGTelescopic switch backward sig-
nalTelescopic switch turned to backward 0
Telescoping switch neutral position 5
28 SB Ignition START power supply Ignition switch START Battery voltage
30 W/RPassenger side mirror motor
DOWN signalWhen passenger side mirror motor
downward1.5 - Battery voltage
Passenger side mirror motor OFF 0
Passenger side mirror motor
RIGTH signalWhen passenger side mirror motor
RIGHT operation1.5 - Battery voltage
Passenger side mirror motor OFF 0
31 R/WDriver side mirror motor UP sig-
nalWhen driver side mirror motor upward 1.5 - Battery voltage
Driver side mirror motor OFF 0 TERMI-
NALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
PIIA4814E
SE-32
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Values for Driver Seat Control UnitAIS002XI
32 G/BDriver side mirror motor LEFT
signalWhen driver side mirror motor LEFT
operation1.5 - Battery voltage
Driver side mirror motor OFF 0
33 G/W Sensor power supply — 5
34 L/R Battery power supply Ignition switch OFF Battery voltage
35 R/L Tilt motor UP signalTilt switch turned to upward Battery voltage
Tilt switch OFF 0
36 L/R Telescopic motor forward signalTelescoping switch turned to forward Battery voltage
OFF 0
39 W/R Battery power supply Ignition switch OFF Battery voltage
40 B Ground (signal) Ignition switch ON 0
41 B/Y Sensor ground — 0
42 R/B Tilt motor DOWN signalTilt switch turned to downward Battery voltage
Tilt switch OFF 0
44 L/WTelescopic motor backward sig-
nalTelescoping switch turned to back-
wardBattery voltage
Telescoping switch OFF 0
48 B Ground (power) Ignition switch ON 0 TERMI-
NALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
TERMI-
NAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
1A R Battery power supply Ignition switch OFF Battery voltage
2 P UART LINE (TX) —
3 G Sliding motor forward signalSliding switch turned to forward (Motor
operated)Battery voltage
OFF 0
4 G/L Reclining motor FR signalReclining switch turned to forward
(Motor operated)Battery voltage
OFF 0
5LGFront lifting motor DOWN
signalFront lifting switch turned to downward
(Motor operated)Battery voltage
OFF 0
6 G/W Rear lifting motor UP signalRear lifting switch turned to upward
(Motor operated)Battery voltage
OFF 0
7 G/BRear lifting motor DOWN
signalRear lifting switch turned to downward
(Motor operated)Battery voltage
OFF 0
PIIA4814E
AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
8 G/Y UART LINE (RX) —
9 BR IGN START power supply Ignition switch START Battery voltage
10 G/R Sliding motor RR signalSliding switch turned to backward
(Motor operated)Battery voltage
OFF 0
11A R/W Battery power supply Ignition switch OFF Battery voltage
12 G/Y Reclining motor RR signalReclining switch turned to backward
(Motor operated)Battery voltage
OFF 0
13 YFront lifting motor UP out-
put signalFront lifting switch turned to upward
(Motor operated)Battery voltage
OFF 0
14 OR CAN-H — —
15 SB CAN-L — —
16A B Ground (power) Ignition switch ON 0
17 PU Detention switch signalSelector lever other than P position Battery voltage
Selector lever is sifted to P position 0
18 G Seat sliding sensor signalON (sliding motor operation)
Other than above 0 or 5
19 G/Y Front lifting sensor signalON (front lifting motor operation)
Other than above 0 or 5
22 L/GPower seat memory switch
1 signalMemory switch 1 ON 0
Memory switch 1 OFF 5
23 Y/WPower seat memory switch
indictor 1 signalMemory switch 1 ON 1
Memory switch 1 OFF Battery voltage
24 L/RSeat sliding switch forward
signalON (seat sliding switch turned to for-
ward)0
OFF Battery voltage
25 L/ORSeat reclining switch for-
ward signalON (seat reclining switch turned to for-
ward)0
OFF Battery voltage TERMI-
NAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
PIIA4813E
PIIA3277E
SIIA0691J