TROUBLE DIAGNOSIS
EC-761
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2004 November 2004 FX35/FX45
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor
(PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sen-
sor×××××
Heated oxygen sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××××
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Snow mode switch××
Intake valve timing control position
sensor×××
Fuel level sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××
EC-764
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-662, "INDEX FOR DTC" .)
Freeze Frame Data and 1st Trip Freeze Frame Data
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
IGN SW ON
ENGINE NOT RUNNING
AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
II WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.When detecting EVAP vapor leak
point of EVAP system
TARGET IDLE RPM ADJ*
IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ*
IDLE CONDITION When adjusting target ignition tim-
ing WORK ITEM CONDITION USAGE
Freeze frame data
item*Description
DIAG TROUBLE
CODE
[PXXXX]
The engine control component part/control system has a trouble code, it is displayed as PXXXX. (Refer to
EC-662, "
INDEX FOR DTC" .)
FUEL SYS-B1
“Fuel injection system status” at the moment a malfunction is detected is displayed.
One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop FUEL SYS-B2
CAL/LD VALUE [%]
The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
or [°F]
The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%]
“Long-term fuel trim” at the moment a malfunction is detected is displayed.
The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim. L-FUEL TRM-B2 [%]
S-FUEL TRM-B1 [%]
“Short-term fuel trim” at the moment a malfunction is detected is displayed.
The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule. S-FUEL TRM-B2 [%]
ENGINE SPEED
[rpm]
The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph]
The vehicle speed at the moment a malfunction is detected is displayed.
EC-766
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
BATTERY VOLT [V]××The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
The accelerator pedal position sensor sig-
nal voltage is displayed.ACCEL SEN 2 signal is converted be
ECM internally. Thus, they differs
from ECM terminal voltage signal. ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
The throttle position sensor signal voltage
is displayed.THRTL SEN 2 signal is converted by
ECM internally. Thus, they differs
from ECM terminal voltage signal. THRTL SEN 2 [V]×
FUEL T/TEMP SE
[°C] or [°F]×
The fuel temperature (determined by the
signal voltage of the fuel tank temperature
sensor) is displayed.
INT/A TEMP SE
[°C] or [°F]××
The intake air temperature (determined by
the signal voltage of the intake air tempera-
ture sensor) is indicated.
EVAP SYS PRES [V]×
The signal voltage of EVAP control system
pressure sensor is displayed.
FUEL LEVEL SE [V]×
The signal voltage of the fuel level sensor is
displayed.
START SIGNAL
[ON/OFF]××
Indicates start signal status [ON/OFF] com-
puted by the ECM according to the signals
of engine speed and battery voltage.After starting the engine, [OFF] is dis-
played regardless of the starter sig-
nal.
CLSD THL POS
[ON/OFF]××
Indicates idle position [ON/OFF] computed
by ECM according to the accelerator pedal
position sensor signal.
AIR COND SIG
[ON/OFF]××
Indicates [ON/OFF] condition of the air con-
ditioner switch as determined by the air
conditioner signal.
P/N POSI SW
[ON/OFF]××
Indicates [ON/OFF] condition from the park/
neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××
[ON/OFF] condition of the power steering
system (determined by the signal voltage of
the power steering pressure sensor signal)
is indicated.
LOAD SIGNAL
[ON/OFF]××
Indicates [ON/OFF] condition from the elec-
trical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
SNOW MODE SW
[ON/OFF]
Indicates [ON/OFF] condition from the
snow mode switch signal.
IGNITION SW
[ON/OFF]×
Indicates [ON/OFF] condition from ignition
switch signal.
HEATER FAN SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]
Indicates [ON/OFF] condition from the stop
lamp switch signal.
INJ PULSE-B1
[msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.When the engine is stopped, a cer-
tain computed value is indicated.
INJ PULSE-B2
[msec]Monitored item [Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
EC-770
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-709, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
*: DTC P1442 and P1456 does not apply to S50 models but appears in DTC Work Support Mode screens.VIAS SOL VALVE
Ignition switch: ON
Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Condition Reference page
EVAPORATIVE SYSTEMPURG FLOW P0441
Refer to corresponding
trouble diagnosis for DTC.EC-976
EVP SML LEAK P0442/P1442*EC-981
EVAP V/S LEAK P0456/P1456*EC-1030
PURG VOL CN/V P1444EC-1160
HO2S1HO2S1 (B1) P0133EC-872
HO2S1 (B1) P0134EC-884
HO2S1 (B1) P1143EC-1103
HO2S1 (B1) P1144EC-1109
HO2S1 (B2) P0153EC-872
HO2S1 (B2) P0154EC-884
HO2S1 (B2) P1163EC-1103
HO2S1 (B2) P1164EC-1109
H02S2HO2S2 (B1) P0139EC-903
HO2S2 (B1) P1146E C - 111 6
HO2S2 (B1) P1147EC-1127
HO2S2 (B2) P0159EC-903
HO2S2 (B2) P1166E C - 111 6
HO2S2 (B2) P1167EC-1127
DTC P0181 FTT SENSOR
EC-931
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2004 November 2004 FX35/FX45
DTC P0181 FTT SENSORPFP:22630
Component DescriptionABS00C42
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
*: These data are reference values and are measured between ECM terminal 107
(Fuel tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicABS00C43
DTC Confirmation ProcedureABS00C44
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If the result is NG, go to EC-934, "
Diagnostic Procedure" .
If the result is OK, go to following step.
4. Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the following
step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F).
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-934, "
Diagnostic Procedure" .
PBIB1507E
Fluid temperature
°C (°F)Voltage*
VResistance
kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
SEF012P
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0181
0181Fuel tank temperature
sensor circuit range/
performanceRationally incorrect voltage from the sensor is
sent to ECM, compared with the voltage sig-
nals from engine coolant temperature sensor
and intake air temperature sensor.
Harness or connectors
(The sensor circuit is open or shorted)
Fuel tank temperature sensor
SEF174Y
EC-934
[VK45DE]
DTC P0181 FTT SENSOR
Revision: 2004 November 2004 FX35/FX45
Diagnostic ProcedureABS00C46
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-791, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-32, "
SELF-DIAGNOSTIC RESULTS" .
OK or NG
OK >> GO TO 3.
NG >> Go to DI-20, "
Fuel Level Sensor Signal Inspection 1" .
3. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
3. Turn ignition switch ON.
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
PBIB2195E
PBIB1507E
Voltage: Approximately 5V
PBIB0932E
DTC P0181 FTT SENSOR
EC-935
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2004 November 2004 FX35/FX45
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B1, M11
Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
>> Repair open circuit or short to ground or short to power in harness or connector.
5. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and “unified meter and
A/C amp.” terminal 36. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B1, M11
Harness for open or short between “fuel level sensor unit and fuel pump” and “unified meter and A/C
amp.”
>> Repair open circuit or short to power in harness or connector.
7. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-936, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
EC-936
[VK45DE]
DTC P0181 FTT SENSOR
Revision: 2004 November 2004 FX35/FX45
Component InspectionABS00C47
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water or heat gun as
shown in the figure.
Removal and InstallationABS00C48
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E