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Revision: 2004 November 2004 FX35/FX45ASSEMBLY ....................................................... 147
REMOTE CONTROLLER BATTERY INSPEC-
TION .................................................................. 147
DOOR ..................................................................... 148
Fitting Adjustment ................................................ 148
FRONT DOOR .................................................. 148
REAR DOOR .................................................... 148
STRIKER ADJUSTMENT ................................. 149
Removal and Installation of Front Door ................ 149
REMOVAL ......................................................... 149
INSTALLATION ................................................. 150
Removal and Installation of Rear Door ................ 150
REMOVAL ......................................................... 150
INSTALLATION ................................................. 151
Removal and Installation of Door Weathers trip ... 151
REMOVAL ......................................................... 151
INSTALLATION ................................................. 151
FRONT DOOR LOCK ............................................. 152
Removal and Installation ...................................... 152
REMOVAL ......................................................... 152
INSTALLATION ................................................. 154
Disassembly and Assembly ................................. 155
DOOR KEY CYLINDER ASSEMBLY ................ 155
REAR DOOR LOCK ............................................... 156
Removal and Installation ...................................... 156
REMOVAL ......................................................... 156
INSTALLATION ................................................. 158
BACK DOOR .......................................................... 159
Fitting Adjustment ................................................ 159
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT ................................................................ 159
Back Door Assembly ............................................ 159
REMOVAL ......................................................... 159
INSTALLATION ................................................. 160
INSPECTION .................................................... 160
Removal and Installation of Back Door Striker ..... 160
REMOVAL ......................................................... 160
INSTALLATION ................................................. 160
Removal and Installation of Back Door Stay ........ 161
REMOVAL ......................................................... 161
INSTALLATION ................................................. 161
Removal and Installation of Dave Tail Male &
Female ................................................................. 161
REMOVAL ......................................................... 161
Removal and Installation of Back Door Weatherstrip . 162
REMOVAL ......................................................... 162
INSTALLATION ................................................. 162
BACK DOOR LOCK ASSEMBLY .......................... 163
Removal and Installation of Back Door Lock & Clo-
sure Assembly ...................................................... 163
REMOVAL ......................................................... 163
INSTALLATION ................................................. 163
INSPECTION .................................................... 163
Removal and Installation of Back Door Opener
Switch ................................................................... 163
REMOVAL ......................................................... 163
INSTALLATION ................................................. 164
Disassembly and Assembly ................................. 164
BACK DOOR LOCK & CLOSURE ASSEMBLY . 164BACK DOOR AUTO CLOSURE SYSTEM .............165
Component Parts and Harness Connector Location .165
System Description ...............................................165
CLOSE OPERATION ........................................165
NON-OPERATION CONDITION .......................165
OPEN OPERATION ..........................................166
Wiring Diagram — B/CLOS — .............................167
Terminals and Reference Value for Back Door Clo-
sure Control Unit ...................................................169
Work Flow .............................................................170
Preliminary Check ................................................170
Trouble Diagnosis Chart by Symptom ..................170
Back Door Closure Control Unit Power Supply and
Ground Circuit Check ...........................................171
Half-Latch Switch Check ......................................171
Close Switch Check ..............................................173
Open Switch Check ..............................................174
Back Door Opener Switch Check (With Intelligent
Key) ......................................................................175
Back Door Opener Switch Check (Without Intelli-
gent Key) ..............................................................177
Unlock Sensor Check (Without Intelligent Key) ....179
Closure Motor Check ............................................180
Removal and Installation of Back Door Closer Con-
trol Unit .................................................................180
VEHICLE SECURITY (THEFT WARNING) SYSTEM .181
Component Parts and Harness Connector Location .181
System Description ...............................................182
DESCRIPTION ..................................................182
POWER SUPPLY ..............................................183
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM ...................................................................183
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ................................................................184
VEHICLE SECURITY SYSTEM DEACTIVATION .184
PANIC ALARM OPERATION ............................184
CAN Communication System Description ............185
CAN Communication Unit .....................................185
Schematic .............................................................186
Wiring Diagram -VEHSEC- ...................................187
Terminals and Reference Value for BCM .............192
Terminals and Reference Value for IPDM E/R .....192
CONSULT-II Inspection Procedure .......................193
CONSULT-II APPLICATION ITEM ....................194
Trouble Diagnosis .................................................195
WORK FLOW ....................................................195
Preliminary Check ................................................196
Trouble Diagnosis Symptom Chart .......................197
Diagnostic Procedure 1 ........................................198
1 – 1 DOOR SWITCH CHECK ..........................198
1 – 2 HOOD SWITCH CHECK ..........................200
1 – 3 BACK DOOR SWITCH CHECK ...............202
Diagnostic Procedure 2 ........................................204
SECURITY INDICATOR LAMP CHECK ...........204
Diagnostic Procedure 3 ........................................205
FRONT DOOR KEY CYLINDER SWITCH
CHECK ..............................................................205
Diagnostic Procedure 4 ........................................205
VEHICLE SECURITY HORN ALARM CHECK . 205
LT-1
LIGHTING SYSTEM
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LIGHTING SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
General precautions for service operations ............. 6
Wiring Diagrams and Trouble Diagnosis .................. 6
HEADLAMP - XENON TYPE - ................................... 7
Component Parts and Harness Connector Location ..... 7
System Description .................................................. 7
OUTLINE ............................................................... 7
COMBINATION SWITCH READING FUNCTION ..... 9
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 9
AUTO LIGHT OPERATION (IF EQUIPPED) ......... 9
VEHICLE SECURITY SYSTEM ............................ 9
XENON HEADLAMP ............................................. 9
CAN Communication System Description ................ 9
CAN Communication Unit ........................................ 9
Schematic .............................................................. 10
Wiring Diagram — H/LAMP — ................................ 11
Terminals and Reference Values for BCM ............. 15
Terminals and Reference Values for IPDM E/R ..... 16
How to Proceed With Trouble Diagnosis ................ 16
Preliminary Check .................................................. 17
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 17
CONSULT-II Functions (BCM) ............................... 18
CONSULT-II BASIC OPERATION ....................... 18
WORK SUPPORT ............................................... 19
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 20
CONSULT-II Functions (IPDM E/R) ....................... 21
CONSULT-II OPERATION .................................. 21
SELF-DIAGNOSTIC RESULTS .......................... 22
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 23
Headlamp Does Not Change To High Beam (Both
Sides) ..................................................................... 23
Headlamp Does Not Change To High Beam (One
Side) ....................................................................... 25
High Beam Indicator Lamp Does Not Illuminate .... 26Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 26
Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 29
Headlamp RH Low Beam and High Beam Do Not
Illuminate ................................................................ 30
Headlamp LH Low Beam and High Beam Do Not
Illuminate ................................................................ 30
Headlamps Do Not Turn OFF ................................. 31
CAUTION: .............................................................. 33
Xenon Headlamp Trouble Diagnosis ...................... 33
Aiming Adjustment .................................................. 34
PREPARATION BEFORE ADJUSTING .............. 34
LOW BEAM AND HIGH BEAM ........................... 34
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 35
Bulb Replacement .................................................. 35
HEADLAMP HIGH/LOW BEAM .......................... 35
PARKING LAMP (CLEARANCE LAMP) .............. 36
FRONT TURN SIGNAL LAMP ............................ 36
FRONT SIDE MARKER LAMP ........................... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36
Disassembly and Assembly .................................... 37
DISASSEMBLY ................................................... 37
ASSEMBLY ......................................................... 37
DAYTIME LIGHT SYSTEM ....................................... 38
Component Parts and Harness Connector Location ... 38
System Description ................................................. 38
OUTLINE ............................................................. 38
DAYTIME LIGHT OPERATION ........................... 39
COMBINATION SWITCH READING FUNCTION ... 39
AUTO LIGHT OPERATION ................................. 39
CAN Communication System Description .............. 39
CAN Communication Unit ....................................... 39
Schematic ............................................................... 40
Wiring Diagram — DTRL — ................................... 41
Terminals and Reference Values for BCM .............. 45
How to Proceed With Trouble Diagnosis ................ 46
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Revision: 2004 November 2004 FX35/FX45HAZARD SWITCH .................................................. 109
Removal and Installation ...................................... 109
REMOVAL ......................................................... 109
INSTALLATION ................................................. 109
COMBINATION SWITCH .........................................110
Wiring Diagram — COMBSW — ........................... 110
Combination Switch Reading Function ................ . 111
CONSULT-II Function .......................................... . 111
CONSULT-II BASIC OPERATION ..................... . 111
DATA MONITOR ................................................ 112
Combination Switch Inspection ............................. 113
Removal and Installation ....................................... 115
STOP LAMP ............................................................116
Component Parts and Harness Connector Location .. 116
System Description ............................................... 116
Schematic ............................................................. 117
Wiring Diagram — STOP/L — ............................... 118
Stop Lamp Does Not Operate .............................. 121
High-Mounted Stop Lamp .................................... 123
BULB REPLACEMENT, REMOVAL AND
INSTALLATION ................................................. 123
Stop Lamp ............................................................ 123
BULB REPLACEMENT ..................................... 123
REMOVAL AND INSTALLATION ...................... 123
Rear Combination Lamp Control Unit .................. 123
REMOVAL AND INSTALLATION ...................... 123
STEP LAMP ............................................................ 124
Front Door Step Lamp .......................................... 124
BULB REPLACEMENT, REMOVAL AND
INSTALLATION ................................................. 124
Rear Door Step Lamp .......................................... 124
BULB REPLACEMENT, REMOVAL AND
INSTALLATION ................................................. 124
BACK-UP LAMP .................................................... 125
Wiring Diagram — BACK/L — ............................. 125
Bulb Replacement ................................................ 126
Removal and Installation ...................................... 126
PARKING, LICENSE PLATE AND TAIL LAMPS ... 127
Component Parts and Harness Connector Location . 127
System Description .............................................. 127
OPERATION BY LIGHTING SWITCH .............. 128
COMBINATION SWITCH READING FUNCTION . 129
EXTERIOR LAMP BATTERY SAVER CONTROL . 129
CAN Communication System Description ............ 129
CAN Communication Unit .................................... 129
Schematic ............................................................ 130
Wiring Diagram — TAIL/L — ................................ 131
Terminals and Reference Values for BCM ........... 136
Terminals and Reference Values for IPDM E/R ... 137
How to Proceed With Trouble Diagnosis .............. 137
Preliminary Check ................................................ 137
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. 137
CONSULT-II Functions ......................................... 138
Parking, License Plate and Tail Lamps Do Not Illu-
minate .................................................................. 139
Tail Lamp Does Not Operate ................................ 144
Parking, License Plate and Tail Lamps Do Not Turn
OFF (After Approx. 10 Minutes) ........................... 145License Plate Lamp ..............................................145
BULB REPLACEMENT, REMOVAL AND
INSTALLATION .................................................145
Front Parking (Clearance) Lamp ..........................146
BULB REPLACEMENT .....................................146
REMOVAL AND INSTALLATION ......................146
Tail Lamp ..............................................................146
BULB REPLACEMENT .....................................146
REMOVAL AND INSTALLATION ......................146
Front Side Marker Lamp .......................................146
BULB REPLACEMENT .....................................146
REMOVAL AND INSTALLATION ......................146
Rear Side Marker Lamp .......................................146
BULB REPLACEMENT .....................................146
REMOVAL AND INSTALLATION ......................146
Rear Combination Lamp Control Unit ...................146
REMOVAL AND INSTALLATION ......................146
REAR COMBINATION LAMP .................................147
Bulb Replacement ................................................147
REAR FENDER SIDE (REAR SIDE MARKER
LAMP BULB) .....................................................147
BACK DOOR SIDE (BACK-UP LAMP) .............147
Removal and Installation ......................................147
REMOVAL .........................................................147
INSTALLATION .................................................148
VANITY MIRROR LAMP .........................................149
Bulb Replacement ................................................149
MAP LAMP .............................................................150
Bulb Replacement ................................................150
Removal and Installation ......................................150
REMOVAL .........................................................150
INSTALLATION .................................................150
PERSONAL LAMP .................................................151
Bulb Replacement ................................................151
Removal and Installation ......................................151
REMOVAL .........................................................151
INSTALLATION .................................................151
LUGGAGE ROOM LAMP .......................................152
Bulb Replacement ................................................152
Removal and Installation ......................................152
REMOVAL .........................................................152
INSTALLATION .................................................152
IGNITION KEY HOLE ILLUMINATION ...................153
Bulb Replacement, Removal and Installation .......153
GLOVE BOX LAMP ................................................154
Bulb Replacement, Removal and Installation .......154
ASHTRAY ILLUMINATION .....................................155
Bulb Replacement and Removal and Installation . 155
CIGARETTE LIGHTER ILLUMINATION .................156
Bulb Replacement and Removal and Installation . 156
INTERIOR ROOM LAMP ........................................157
Component Parts and Harness Connector Location .157
System Description ...............................................157
POWER SUPPLY AND GROUND ....................157
SWITCH OPERATION ......................................159
ROOM LAMP TIMER OPERATION ..................159
INTERIOR LAMP BATTERY SAVER CONTROL .160
Schematic .............................................................162
Wiring Diagram — ROOM/L — ............................164
DAYTIME LIGHT SYSTEM
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through grounds M35, M45 and M85
to BCM (body control module) terminals 49 and 52
through grounds M35, M45 and M85.
DAYTIME LIGHT OPERATION
With the engine running, the lighting switch in the OFF or 1ST position and parking brake released, power is
supplied
through daytime light relay terminal 1
to combination meter terminal 10
through daytime light relay terminal 3
to clearance lamp RH and LH terminal 1.
Ground is supplied
to combination meter terminals 5, 6 and 15
through grounds M35, M45 and M85
to clearance lamp RH and LH terminal 3
through grounds E21, E50 and E51.
With power and grounds supplied, the front fog lamps illuminate.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
AUTO LIGHT OPERATION
For auto light operation, refer to LT- 5 4 , "System Description" in “AUTO LIGHT SYSTEM”.
CAN Communication System DescriptionAKS007N1
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitAKS0080T
Refer to LAN-6, "CAN Communication Unit" .
DAYTIME LIGHT SYSTEM
LT-51
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Daytime Light Control Does Not Operate ProperlyAKS007N9
1. CHECK DAYTIME LIGHT RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Remove daytime light relay.
3. Check voltage between daytime light relay harness connector
E15 terminal 2 (BR) and ground.
4. Check voltage between daytime light relay harness connector
E15 terminal 5 (BR) and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
2. CHECK DAYTIME LIGHT RELAY
Apply battery voltage to between daytime light relay terminal 1 and
2, and check continuity between terminal 3 and 5.
OK or NG
OK >> GO TO 3.
NG >> Replace daytime light relay.
3. CHECK DAYTIME LIGHT RELAY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect clearance lamp RH and LH connector.
3. Check continuity between daytime light relay connector E15 ter-
minal 3 (G) and clearance lamp RH harness connector E23 ter-
minal 1 (G).
4. Check continuity between daytime light relay connector E15 ter-
minal 3 (G) and clearance lamp LH harness connector E43 ter-
minal 1 (G).
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.2 (BR) – Ground : Battery voltage should exist.
5 (BR) – Ground : Battery voltage should exist.
PKIA5274E
3 – 5 : Continuity should exist.
PKIA5214E
3 (G) – 1 (G) : Continuity should exist.
3 (G) – 1 (G) : Continuity should exist.
PKIA5215E
LT-52
DAYTIME LIGHT SYSTEM
Revision: 2004 November 2004 FX35/FX45
4. CHECK GROUND
1. Check continuity between clearance lamp RH harness connec-
tor E23 terminal 3 (B) and ground.
2. Check continuity between clearance lamp LH harness connec-
tor E43 terminal 3 (B) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK BULB
Check bulbs of lamp which does not illuminate.
OK or NG
OK >> GO TO 6.
NG >> Replace bulb.
6. CHECK DAYTIME RELAY CIRCUIT
1. Disconnect combination meter connector.
2. Check continuity between daytime lamp relay harness connec-
tor E15 terminal 1 (L) and combination meter harness connector
M20 terminal 10 (L/W).
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK INPUT SIGNAL
1. Connect combination meter connector.
2. Start engine running.
3. Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “ENGINE RUN” turns ON-OFF linked with operation
of engine running or stop.
4. Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “PKB SW” turns ON-OFF linked with operation of
parking brake switch.
OK or NG
OK >> Replace BCM. Refer to BCS-15, "Removal and Installation of BCM" .
NG >> GO TO 8.3 (B) – Ground : Continuity should exist.
3 (B) – Ground : Continuity should exist.
SKIA5881E
1 (L) – 10 (L/W) : Continuity should exist.
PKIA5216E
Engine running : ENGINE RUN ON
Engine stop : ENGINE RUN OFF
Parking brake ON : PKR SW ON
Parking brake OFF : PKR SW OFF
SKIA5883E
LT-128
PARKING, LICENSE PLATE AND TAIL LAMPS
Revision: 2004 November 2004 FX35/FX45
through 15A fuse [No. 1, located in fuse block (J/B)]
to BCM (body control module) terminal 38
through ignition relay [located in IPDM E/R (intelligent power distribution module engine room)]
to CPU (central processing unit) [located in IPDM E/R (intelligent power distribution module engine
room)].
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to BCM (body control module) terminal 11.
Ground is supplied
to BCM (body control module) terminals 49 and 52
through grounds M35, M45 and M85
to IPDM E/R (intelligent power distribution module engine room) terminals 38 and 60
through grounds E21, E50 and E51
to rear combination lamp control unit terminal 7
through grounds E21, E50 and E51.
OPERATION BY LIGHTING SWITCH
With the lighting switch in the 1ST or 2ND position (or if the auto light system is activated), the BCM receives
input signal requesting the parking, license plate, side marker and tail lamps to illuminate. This input signal is
communicated to the IPDM E/R across the CAN communication lines. The CPU in the IPDM E/R controls the
tail lamp relay coil, which when energized, directs power
through IPDM E/R terminal 22
to front side marker lamp LH terminal 1
to clearance lamp LH terminal 2
to license plate lamp LH terminal 1
to rear combination lamp LH terminal 1
to rear combination lamp control unit terminal 2
to front side marker lamp RH terminal 1
to clearance lamp RH terminal 2
to license plate lamp RH terminal 1
to rear combination lamp RH terminal 1.
Ground is supplied at all times
to front side marker lamp LH terminal 2
through grounds E21, E50 and E51
to clearance lamp LH terminal 3
through grounds E21, E50 and E51
to license plate lamp LH terminal 2
through grounds B15 and B45
to rear combination lamp LH terminal 2
through grounds B15 and B45
to front side marker lamp RH terminal 2
through grounds E21, E50 and E51
to clearance lamp RH terminal 3
through grounds E21, E50 and E51
to license plate lamp RH terminal 2
through grounds B15 and B45
to rear combination lamp RH terminal 2
through grounds B203 and B210
to rear combination lamp control unit terminal 7
through grounds E21, E50 and E51.
LT-140
PARKING, LICENSE PLATE AND TAIL LAMPS
Revision: 2004 November 2004 FX35/FX45
4. CHECK INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front side marker, clearance lamp, license plate lamp and rear combination lamp connectors.
3. Select “IPDM E/R” on CONSULT-II. and select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “TAIL LAMP” on “SELECT TEST ITEM” screen.
5. Touch “ON” screen.
6. When tail lamp is operating, check voltage between front side marker lamp, clearance lamp, license plate
lamp, rear combination lamp harness connector and ground.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Start auto active test. Refer to PG-24, "
Auto Active Test" .
4. When tail lamp is operating, check voltage between front side marker lamp, clearance lamp, license plate
lamp, rear combination lamp harness connector and ground.
Te r m i n a l s
Voltag e Front side marker lamp (+)
(-)
Connector Terminal (Wire color)
RH E22
1 (R) Ground Battery voltage
LH E42
PKIA5236E
Terminals
Voltage Clearance lamp (+)
(-)
Connector Terminal (Wire color)
RH E23
2 (R) Ground Battery voltage
LH E43
PKIA5237E
Terminals
Vo l ta g e License plate lamp (+)
(-)
Connector Terminal (Wire color)
RH D111
1 (R) Ground Battery voltage
LH D110
PKIA5238E