2004 Hyundai Tiburon fuel cap

1FEATURES OF YOUR HYUNDAI
2FUEL RECOMMENDATIONS
CAUTION:
Your Hyundai's New Vehicle Limited War-
ranty may not cover damage to the fuel
system and any performance problems that
are caused by the use of fuels containing
methanol or fuels containing MTBE (Methyl
Tertiary Butyl Ether) over 15.0% vol. (Oxy-
gen Content 2.7% weight.)
B010B01A-AATWhat About Gasohol?
Gasohol (a mixture of 90% unleaded gasoline
and 10% ethanol or grain alcohol) may be used
in your Hyundai. However, if your engine devel-
ops driveability problems, the use of 100%
unleaded gasoline is recommended. Fuels with
unspecified quantities of alcohol, or alcohols
other than ethanol, should not be used.
B010A03A-AAT
Use Unleaded Gasoline
Unleaded gasoline with a Pump Octane
Rating of 87 (Research Octane Number 91)
or higher must be used in your Hyundai.
If leaded gasoline is used, it will cause the
catalytic converter to become ineffective and
the emission control system to malfunction.
This can also result in increased maintenance
expense.
To avoid accidental use of leaded fuel, the larger
nozzle used with leaded gasoline at service
stations cannot be inserted into the fuel tank
opening of your Hyundai.
CAUTION:o Do not "TOP-OFF" after the first nozzle
shut off when refueling.
o The fuel cap must be tightened at least
3 clicks, otherwise " " light may
illuminate.
B010D01A-AAT
Do Not Use Methanol
Fuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel
can reduce vehicle performance and damage
components of the fuel system.
!
B010A02GK
UNLEADED
FUEL ONLY
!
B010E01A-AATGasolines for Cleaner Air
To help contribute to cleaner air, Hyundai rec-
ommends that you use gasolines treated with
detergent additives, which help prevent deposit
formation in the engine. These gasolines will
help the engine run cleaner and enhance per-
formance of the Emission Control System.

1FEATURES OF YOUR HYUNDAI
37INSTRUMENT CLUSTER
B260N01GK-AAT
Malfunction Indicator Light
This light illuminates when there is a malfunction
of an exhaust gas related component, and the
system is not functioning properly so that the
exhaust gas regulation values are not satisfied.
This light will also illuminate when the ignition key
is turned to the "ON" position, and will go out after
engine starting. If it illuminates while driving, or
does not illuminate when the ignition key is
turned to the "ON" position, take your car to your
nearest authorized Hyundai dealer and have
the system checked.
B260E01A-AAT
Seat Belt Reminder Light And
Chime
The seat belt reminder light comes on for about
6 seconds when the ignition key is turned from
the "OFF" position to "ON" or "START". If the
driver's seat belt is not fastened, the warning
chime will sound at the same time.
B260Q01E-GAT
Cruise Indicator (If Installed)
The cruise indicator light in the instrument clus-
ter is illuminated when the cruise control main
switch on the end of the barrel is pushed.
The indicator light does not illuminate when the
cruise control main switch is pushed a second
time.
Information about the use of cruise control is
beginning on page 1-59.
B270A01A-AATBRAKE PAD WEAR WARNING SOUND
The front disc brake pads have wear indicators
that should make a high-pitched squealing or
scraping noise when new pads are needed. The
sound may come and go or be heard all the time
when the vehicle is moving. It may also be heard
when the brake pedal is pushed down firmly.
Excessive rotor damage will result if the worn
pads are not replaced. See your Hyundai dealer
immediately.
B280A01A-AAT
FUEL GAUGE
The needle on the gauge indicates the approxi-
mate fuel level in the fuel tank. The fuel capacity
is given in Section 9.
HGK133A

1FEATURES OF YOUR HYUNDAI
55
!
TAIL GATE
B540A01F-AAT
Remote Tail Gate Release
To open the tail gate without using the key, pull
up the lid release lever located on the driver's
door panel.
To close, lower the tail gate, then press down on
it until it locks. To be sure the tail gate is securely
fastened, always try to pull it up again.
HGK103
WARNING:The tail gate should always be kept com-
pletely closed while the vehicle is in motion.
If it is left open or ajar, poisonous exhaust
gases may enter the car resulting in serious
illness or death to the occupants. See addi-
tional warnings concerning exhaust gases
on page 2-2.
WARNING:o The fuel cap must be tightened at least
3 clicks, otherwise " " light will
illuminate.
o Gasoline vapors are dangerous. Before
refueling, always stop the engine and
never allow sparks or open flames near
the filler area. If you need to replace the
filler cap, use a genuine Hyundai re-
placement part.
o If you open the fuel filler cap during high
ambient temperatures, a slight "pres-
sure sound" may be heard. This is nor-
mal and not a cause for concern.
Whenever you open the fuel filler cap,
turn it slowly.
o Make sure the fuel filler cap is replaced
and securely seated after fueling. Failure
to replace or fully seat the fuel filler cap
will result in fuel vapors escaping into
the atmosphere and the MIL indicator
illuminating.
o Do not "TOP-OFF" after the first nozzle
shut off when refueling.
!
NOTE:If the fuel-filler lid will not open because ice
has formed around it, tap lightly or push on
the lid to break the ice and release the lid. Do
not pry on the lid. If necessary, spray around
the lid with an approved deicer fluid (do not
use radiator anti-freeze) or move the ve-
hicle to a warm place and allow the ice to
melt.
HGK124Q

5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030B02GK-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED)
VALVE CLEARENCE (2.0 L) No.
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
1222.5
36
1830
48
24
I
I
R37.5
60
3045
72
3652.5
84
42
R
I60
96
48
I
I
R
R
I67.5
108
5475
120
6082.5
132
6690
144
72
I
I
R97.5
156
78105
168
84
R
I112.5
180
90120
192
96
I
I
R
R
I127.5
204
102135
216
108142.5
228
114150
240
120
I
I
R
F030A01A-AAT
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
Every 7,500 mile (12,000 km) or 12 month change

5VEHICLE MAINTENANCE REQUIREMENTS
7
F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking
parts immediately.
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the
intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AATo Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abrasions,
and excessive swelling indicate deterioration.
Particular attention should be paid to examine
those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.

7EMISSION CONTROL SYSTEMS
2EMISSION CONTROL SYSTEM
H010D01A-AAT3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle per-
formance.
H010B01A-AAT
1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve and into the induction system.
H010A01GK-AAT
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
1) Crankcase Emission Control System
2) Evaporative Emission Control System
3) Exhaust Emission Control System
In order to ensure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for the Inspection and Maintenance
Test (Vehicle with Traction Control Sys-
tem)
o To prevent the vehicle from misfiring
during dynamometer testing, discon-
nect the ABS connector located inside
of the wheel guard (driver side).
o For more information, see shop manual
(BR Group, Wheel Speed Sensor).Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
induction system through the purge control
solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010C01S-AAT
2. Evaporative Emission Control (Includ-
ing ORVR: Onboard Refueling Vapor
Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into a
canister while refueling at the gas station, pre-
venting the escape of fuel vapors into the
atmosphere.)

9VEHICLE SPECIFICATIONS
2
J050A01GK-GATBRAKE
J040A02GK-GET
ELECTRICAL
J030A01GK-AAT
TIRE
J060A01F-AATFUEL SYSTEM
J020A01GK-AATPOWER STEERING
J010A01GK-AAT
MEASUREMENT
173(4395)
69.3(1760)
52.4(1330)
99.6(2530)
58.7(1490)
58.7(1490) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in.(0 ~ 30 mm)
5.20 in.(132 mm)
Vane type
Liter
55Fuel tank
capacity
Type205/55 R16, 215/45 R17
Item
Battery
Alternator
US.gal
14.5
in.(mm)
Imp.gal
12
J035A01GK-GATSPARE TIRE
StandardT125/70 R16 (Temporary)
2.0L
MF 68AH
90A2.7L
MF 68AH
95A
Type
Front brake type
Rear brake type
Parking brake
Dual hydraulic with brake booster
Ventilated disc
Solid Disc
Cable

10INDEX
3
D
Defrosting/Defogging........................................................................1-69
Door
Central door lock............................................................................ 1-5
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-53
Locking, unlocking front door with a key ...................................... 1-4
Drink Holder ......................................................................................1-47
Drive Belts.............................................................................. 6-18, 6-20
Driving
Economical driving .......................................................................2-14
Smooth cornering.........................................................................2-15
Winter driving...............................................................................2-16
E
Emissions Control Systems............................................................... 7-2
Engine
Before starting the engine .............................................................. 2-3
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-7
Coolant temperature gauge .........................................................1-38
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-4
Engine Exhaust Can Be Dangerous .................................................. 2-2F
Floor mat Anchor ..............................................................................1-58
Front Fog Light Switch ......................................................................1-53
Front Seats
Adjustable front seats.................................................................... 1-9
Adjustable headrests...................................................................1-10
Adjusting seatback angle .............................................................1-10
Adjusting seat forward and rearward ............................................ 1-9
Lumbar support control ...............................................................1-11
Seat cushion height adjustment ..................................................1-11
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-37
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-54
Fuses................................................................................................6-21
Fuse Panel Description ...............................................................6-32
G
General Everyday Checks................................................................. 6-4
Glove box ..........................................................................................1-50
H
Hazard Warning System ..................................................................1-44
Headlight Aiming Adjustment ............................................................6-25
Headlight Bulb....................................................................................6-26