2004 Hyundai H-1 (Grand Starex) parking brake

5APPEARANCE CARE
4
F010L01P-GAT Damaged paint Small cracks and scratches in the paint coat should be touched up assoon as possible with HYUNDAI paint pencil or spray paint to prevent corro- sion. Check body areas facing theroad or the tires especially carefully for damage to the paint coat caused by flying stones, etc. The paint code num-ber for your vehicle can be found on the vehicle information code plate. F010M01P-GAT
Tar
If tar becomes adhered to the vehicle, use special tar remover to remove it as soon as possible. If the tar leaves a stain, polish the affected area. F010N01P-GAT
Plastic and rubber parts
Use a soft cloth and wash with water.
If necessary, a cleaning agent spe- cially designed for plastics can beused. If engine oil, brake fluid, battery fluid, etc., comes in contact with these parts, wash promptly with water andthen use alcohol to remove the stain completely. F010O01P-GAT
Load weight and driving speed
Remove any luggage, etc., which is not necessary from the vehicle. The load weight placed on the roof or towed in a trailer also should not be exces-sive.Correctly adjusting the air pressure ofthe tires before driving under maxi- mum load weight conditions and be- fore driving long distances is espe-cially important. F010Q01P-GAT
Kerb parking
If the tires strike a kerb or concrete parking barrier, they could be dam-aged, and this damage could become a source of extreme danger when the vehicle is subsequently driven at highspeed. If the vehicle is to be driven or onto a kerb or any other such barrier, it should be driven slowly and at anappropriate angle to the kerb or barrier.
F010J01P-GAT Engine compartment Clean the engine compartment at the beginning and end of winter. Pay particualr attention to flanges, crev- ices, and peripheral parts where dustcontaining road chemicals and other corrosive materials might collect. If salt and other chemicals are used on the roads in your area, clean the en- gine compartment at least every threemonths.

6VEHICLE MAINTENANCE REQUIREMENTS
14
G080N01P-GAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
G080O01P-GAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming SAE J1703.
G080P01P-GAT
o Rear Brake Drums and
Linings
Check for scoring, burning, leaking
fluid, broken parts, and excessive wear. G080Q01P-GAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. G080R01P-GAT
o Parking Brake
Inspect the parking brake system such as parking brake lever, cables, and so on. For detailed service procedures,refer to the Shop Manual.
G080S01P-GAT
o Exhaust Pipe Connections,
Muffler and Suspension Bolts
Check the exhaust pipe, muffler, and
suspension connections for loosenessor damage.
G080L01P-GAT
o Manual Transmission Oil Check manual transmission oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. G080M03P-GAT
o Automatic Transmission Fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transmission are at normal operatingtemperature. Check the Automatic Transmission Fluid level with the en- gine running and the transmission inneutral, with the parking brake properly applied. Use MOBIL DEXRON-II or DIAMOND ATF SP-I when adding orchanging fluid.

8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation

8DO-IT YOURSELF MAINTENANCE
12
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4. Turn the radiator cap counterclock-
wise without pressing down on it, until it stops. This relieves any pres- sure remaining in the cooling sys- tem. And remove the radiator capby pushing down and turning coun- terclockwise. Now fill the radiator with clean dem- ineralized or distilled water. Con- tinue to add clean demineralized or distilled water in small quantitiesuntil the fluid level stays up in the radiator neck.
5. Start the engine, top off the radia- tor with water and then add engine coolant to the reservoir until thelevel is between "L" and "F".
6. Replace the radiator and reservoir caps and check to be sure thedrain cocks are fully closed and not leaking. WARNING:
The cooling fan is controlled by
engine coolant temperature andmay sometimes operate even when the engine is not running. Useextreme caution when working near the blades of the cooling fan so that you are not injured by a rotat-ing fan blade. As the engine cool- ant temperature decreases, the fan will automatically shut off. This isa normal condition.
G050D02P-AAT To Change the Coolant The coolant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec- tion 6.
!
CAUTION:
Engine coolant can damage the finish of your car. If you spill en-gine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in
place. Open the drain cock on theradiator. Allow all the engine cool- ant to drain from the cooling sys- tem, then securely close the draincock.
3. Check Section 9 for the capacity of the cooling system in your car.Then, following the manufacturer's directions on the engine coolant container, add the appropriatequantity of coolant to the radiator.

8DO-IT YOURSELF MAINTENANCE
18
1. Open the hood, being careful to
keep hands, long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick, wipe it clean, reinsert the dipstickas far as it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the"HOT" range on the dipstick.
3. If the transmission fluid level is
low, use a funnel to add transmis-sion fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill, otherwisethe transmission could be dam- aged. Full mark Good
I120D02P-GAT
To Check the transmission Fluid Level
Park the vehicle on level ground with
the parking brake engaged. When the transmission fluid level is checked, the transmission fluid should be atnormal operating temperature and the engine idling.
While the engine is idling, apply the
brakes and move the gear selector lever from "P" to each of its otherpositions-"R", "N", "D", "2", "L"-and then return to "N" or "P" with the engine still idling: HSR3073
I120D02P
!
I120B03P-GAT
Recommended Fluid
Your Hyundai automatic transmission
is specially designed to operate with MOBIL DEXRON-II or DIAMOND ATF SP-I type fluid.
I120C02P-GAT
Automatic transmission fluid capacity
The fluid capacity of the automatic
transmission will be found on page 9-5.
WARNING:
The transmission fluid level should
be checked when the engine is atnormal operating temperature. Thismeans that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burnyourself during this procedure.

8
DO-IT YOURSELF MAINTENANCE
23
I230A01P-GAT PARKING BRAKE LEVER STROKE Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click represents a lever movement of onenotch. The lever should move the specified number of notches for nor- mal brake application. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7 notches), have the brake lever ad-justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A02P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked peri-
odically for proper tension and ad-justed if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence ofdeterioration and replaced if neces- sary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts of the engine. After a belt is replaced,the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretchingafter use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.

10
INDEX
5
P
PARKING .................................................................. 3-21
PARKING BR AKE.................................................... 3-20
PARKING BRAKE LEVEL STROKE ........................8-23
POWER OUTLET ..................................................... 2-27
POWER WINDOW ................................................... 1-26
RREAR GATE ............................................................. 1-21
REAR HEATER AND AIR CONDITIONER ..............2-45
REAR ROOM LIGHT ................................................ 2-29
REAR SIDE, QUARTER WINDOW......................... 1-26
REAR SUNROOF ..................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE ..................1-24
REMOVAL OF WATER FROM THE FUEL FILTER 4-19
REPLACEMENT OF LIGHT BULBS ........................4-27
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS ........................ 1-2
S SCHEDULED MAINTENANCE ................................... 6-4
SEAT BELTS ............................................................ 1-37
Pre-tensioner seat belt ......... ............................. ..... 1-40
SEAT WARMER ....................................................... 1-36
SEATBACK HOLDER ............................................... 1-37SEATS
Auxiliary Seat ......................................................... 1-33
Fourth Seat ............................................................ 1-33
Front Seat .............................................................. 1-29
Making a flat Seat ................................................. 1-34
Second Seat .......................................................... 1-31
Third Seat .............................................................. 1-32
SIDE GATE ............................................................... 1-22
SLIDING WINDOW GLASS .....................................1-27
SMOOTH CORNERING . .......................................... 3-28
SPARE TIRE .............................................................. 4-3
SPARE TIRE ANTI-THEFT DEVICE .........................4-6
SPEEDOMETER ....................................................... 2-13
STARTING .................................................................. 3-4
STARTING AND STOPPING THE ENGINE FOR TURBO
CHARGER OR TURBO CHARGER INTERCOOLER................................................................................. 3-7
STEERING WHEEL TILT LEVER ............................1-46
STEREO SOUND SYSTEM .....................................2-49
SUNROOF ................................................................ 2-30
SUNSHADE .............................................................. 2-30
SUNVISOR ............................................................... 2-32
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-46