2004 Hyundai Coupe clutch

DO-IT-YOURSELF MAINTENANCE
6-2 G010A01GK-AAT ENGINE COMPARTMENT (2.0 DOHC CVVT)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Air cleaner
13. Battery
1
HGK059
2
6 34
5
78 9 1 0 11 1213 CAUTION: When inspecting or servicing the engine, you should handle tools and other heavyobjects carefully so that the plastic rockercover of the engine is not damaged.

DO-IT-YOURSELF MAINTENANCE
6-4 G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air conditioner filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B02GK-GAT
Recommended Oil SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
1.6L (DOHC), 2.7 L (V6)

DO-IT-YOURSELF MAINTENANCE
6-14 G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. Thereservoir cap must be fully tightened to avoidcontamination from foreign matter or moisture. NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result. WARNING: Use caution when handling brake fluid. It can damage your vision if you get it in youreyes. It will also damage your vehicle's paintif spilled on it and not removed immediately. G140A01A-AAT
AIR CONDITIONING CARE Keeping the Condenser Clean
The air conditioning condenser (and engine radiator) should be checked periodically foraccumulation of dirt, dead insects, leaves, etc.These can interfere with maximum cooling effi-ciency. When removing such accumulations,brush or hose them away carefully to avoidbending the cooling fans.
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be between the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use onlyDOT 3 or DOT 4 specification fluid from asealed container. Do not allow the fluid canor reservoir to remain open any longer thanrequired. This will avoid entry of dirt andmoisture which can damage the brake sys-tem and cause improper operation. To add brake fluid, first wipe away any dirt thenunscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do notoverfill. Carefully replace the cap on the reser-voir and tighten. G130A01S-AAT
CHECKING THE CLUTCH FLUID (Manual Transaxle)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other un-der hood services. The system should bechecked for leakage at the same time. Check tomake certain that the clutch fluid level is alwaysbetween the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.Consult your Hyundai dealer.
HGK215HGK216

DO-IT-YOURSELF MAINTENANCE
6-16 G160A01A-GAT CHECKING CLUTCH PEDAL FREE-PLAY With the engine off, press lightly on the clutch pedal until you feel a change in resistance. Thisis the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
SSA6160A
6 ~ 13 mm (0.24 ~ 0.51 in.)
G150A01A-GAT
CHECKING STEERING WHEEL FREEPLAY
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
HGK218
30 mm (1.18in.)
HGK253
HGK254
3. Remove the filter cover.
4. Replace the air filter with a new one.
5. Installation is the reverse order of disassem-
bly.
CAUTION: Be sure to install the air filter in the direction
of the arrow sign. Otherwise, it may causenoise or deterioration.

INDEX10-1
Catalytic Converter
.................................................................... 7-1 ~ 7-2
CD Auto changer (H250, H260) .............................................. 1-70, 1-77
Child Restraint system ........................................................... 1-14 ~ 1-19
Child Seat Restraint Suitability For Seat Position ............................1-18
Cigarette Lighter ................................................................................ 1-37
Clock ................................................................................................ 1-36
Clutch Checking fluid ............................................................................... 6-13
Pedal free play ............................................................................. 6-16
Combination Light Daytime running lights .................................................................. 1-34
Headlight flasher ........................................................................... 1-34
Headlight switch ........................................................................... 1-33
High-beam switch ......................................................................... 1-34
Lane change signal ...................................................................... 1-33
Turn signal operation .................................................................... 1-33
Compact Disk Player Operation (H260) ........................................... 1-75
Cooling Fans ..................................................................................... 6-19
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ...................................................................... 4-2
Cruise Control ................................................................................... 1-47
D Defrosting/Defogging ......................................................................... 1-54
Door
Central door lock ............................................................................ 1-5
Door locks ...................................................................................... 1-3 Locking and unlocking front door with a key ................................. 1-4
Drink Holder ...................................................................................... 1-38
Drive Belts ........................................................................................ 6-17
ZK000A1-G 10. INDEX A
Air bag ....................................................................................
1-20 ~ 1-24
Air cleaner filter ................................................................................. 6-10
Air Conditioning Care .............................................................................................. 6-14
Operation ...................................................................................... 6-14
Switch ........................................................................................... 1-55
Air filter .............................................................................................. 1-62
Antenna ............................................................................................. 1-87
Ashtray .............................................................................................. 1-37
Audio Fault Code .............................................................................. 1-79
Automatic Transaxle ........................................................................... 2-6 B Battery ...................................................................................... 2-11, 6-18
Brake Anti-lock system ............................................................................. 2-9
Checking the brakes .................................................................... 6-13
Fluid .............................................................................................. 6-13
Pedal clearance ............................................................................ 6-16
Pedal free play ............................................................................. 6-16
Practices ......................................................................................... 2-8
Breaking-In your new Hyundai ........................................................... 1-1
C Care of Cassette tapes .......................................................... 1-85 ~ 1-86
Care of Disk ...................................................................................... 1-85
Cassette Tape Player Operation (H250) ..........................................1-68
10

1
CONTROLS AND EQUIPMENT
71
B660B01GK-GAT To Set the Cruise Speed
1. Push in the cruise control main
switch on the end of the barrel. The "CRUISE" indicator light in the in-strument cluster will be illuminated. This turns the system on.
2. Accelerate to the desired cruising speed above 25 mph (40 km/h).
3. Push the control switch downward
to "SET (COAST)" and release it.
4. Remove your foot from the accel- erator pedal and the desired speed will automatically be maintained.The "SET" indicator light in the in- strument cluster will illuminated. B660B01GK
!
5. To increase speed, depress the
accelerator pedal enough for the vehicle to exceed the preset speed. When you remove your foot from the accelerator pedal, the vehiclewill return to the speed you have set.
WARNING:
To avoid accidental cruise controlengagement, keep the cruise con- trol main switch off when not using the cruise control.B660C01GK-AAT To Cancel the Cruise Speed To disengage the cruise control sys- tem, Pull the control switch toward the steering wheel to "CANCEL" position.Additionally, the following actions will disengage the system:
o Depress the brake pedal.
o Depress the clutch pedal (Manual transaxle).
o Shift the selector lever in "N" posi- tion (Automatic transaxle).
o Decrease the vehicle speed lower than memorized speed by 9 mph(15 km/h). B660C01GK

1
CONTROLS AND EQUIPMENT
73AUDIO REMOTE CONTROL SWITCH
!WARNING:
o Keep the main switch off when not using the cruise control.
o Use the cruise control system only when traveling on open high- ways in good weather.
o Do not use the cruise control when it may not be safe to keepthe car at a constant speed, for instance, driving in heavy or vary-ing traffic, or on slippery (rainy, icy or snow-covered) or winding roads or over 6% up-hill or down-hill roads.
o Pay particular attention to the
driving conditions whenever us-ing the cruise control system.
o During cruise-control driving
with a manual transaxle vehicle,do not shift into neutral without depressing the clutch pedal, or the engine will be overrevved. Ifthis happens, depress the clutch pedal or release the main switch. o With the cruise control engaged,
when the brake pedal is applied, it is normal to hear the cruise control system deactivate. This is an indication of normal systemoperation.
o During normal cruise control
operation, when the"SET(COAST)" is activated or reactivated after applying the brakes, the cruise control willenergize after approximately 3 seconds. This delay is normal. B610A01GK-EAT (Not all models) The steering wheel audio remote con- trol switch is installed to promote safe driving. POWER ON/OFF Switch Press the POWER ON/OFF switch to select Radio, Tape, CD (compact disc) and CDC (compact disc changer). Press the POWER ON/OFF switch once again to cancel Radio, Tape, CD (compact disc) and CDC (compactdisc changer).B610A01GK

2
DRIVING YOUR HYUNDAI
3TO START THE ENGINEBEFORE STARTING THE EN- GINE
SC030A1-E Before you start the engine, you should always:
1. Look around the vehicle to be sure
there are no flat tires, puddles of oil or water or other indications of pos- sible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights
are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and head restraint to be sure they are intheir proper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fas-tened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON' check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is inthe "ON" position. SC040A1-F COMBINATION IGNITION SWITCH AND STEERING LOCK
o If your Hyundai is equipped with a
manual transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic
transaxle, place the shift lever in "P"(park).
o To start the engine, insert the igni- tion key and turn it to the "START"position. Release it as soon as the engine starts. Do not hold the key inthe "START" position for more that 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (Auto T/A).
!
SC050A1-E KEY POSITIONS
WARNING:
The engine must never be turned off and the key removed from theignition key cylinder whilst the ve- hicle is in motion since the steering lock will operate and control of thevehicle wsill be lost. "START" The engine is started in this position. It will crank until you release the key. LOCK
C040A01E
ACC
ON
START