2004 FORD E SERIES service

Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
There are no particular guidelines for breaking-in your vehicle. During
the first 1,600 km (1,000 miles) of driving, vary speeds frequently. This is
recommended to give the moving parts a chance to break in.
SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage,
Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke
Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions
Defect and Emissions Performance Warranties. For a detailed description
of what is covered and what is not covered, refer to theWarranty Guide
that is provided to you along with your Owner’s Guide.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and storing
diagnostic information about your vehicle. This potentially includes
information about the performance or status of various systems and
modules in the vehicle, such as engine, throttle, steering or brake systems.
In order to properly diagnose and service your vehicle, Ford Motor
Company, Ford of Canada and service and repair facilities may access
vehicle diagnostic information through a direct connection to your vehicle
when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle—event data recorders—are capable of
collecting and storing data during a crash or near crash event. The
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
5

Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of theFord Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Bookand the
Qualified Vehicle Modifiers (QVM) Guidelinesas well as pertinent
supplements. For additional information, please contact the Truck Body
Builders Advisory Service 1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford Ambulance
Preparation Package voids the Ford New Vehicle Limited Warranty and
may void the Emissions Warranties. In addition, ambulance usage without
the preparation package could cause high underbody temperatures,
overpressurized fuel and a risk of spraying fuel which could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations by directly
contacting that manufacturer. Ford
Ambulance Preparation Package is
only available on certain 6.0L Diesel
engine equipped vehicles.
Notice to owners of natural gas fueled vehicles
Before you drive your vehicle, be sure to read theDedicated Natural
Gas Vehiclesupplement. This book contains important operation and
maintenance information.
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle.Refer to this Owner
Guide for all other required information and warnings.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
7

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:TheService
engine soonindicator light
illuminates when the ignition is first
turned to the ON position to check
the bulb. Solid illumination after the engine is started indicates the On
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to
On board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap:Illuminates when
the fuel cap may not be properly
installed. Continued driving with
this light on may cause the Service
Engine Soon warning light to come
on, refer toFuel filler capin theMaintenance and Specification
chapter.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
Instrument Cluster
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Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
ABS
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Check gage:Illuminates when any
of the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•Fuel gauge is at or near empty.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high beam headlamps are turned on.
Transmission control indicator
light (TCIL):Illuminates when the
overdrive function of the
transmission has been turned off,
refer to theDrivingchapter. If the
light flashes steadily or does not illuminate, have the transmission
serviced soon, or damage may occur.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened.
CHECK
GAGE
OVERDRIVE
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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AUDIO SYSTEM WARRANTY AND SERVICE
Refer to theWarranty Guidefor audio system warranty information. If
service is necessary, see your dealer or qualified technician.
REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED)
Quick Start — How to get going
To operate the system:
1. Your AutoVisionsystem is automatically activated when the vehicle
ignition and the audio system are ON.
Note:The VCP will not generate sound if the vehicle’s audio system isn’t
turned on.
2. If a movie is desired, insert a VHS cassette into the VCP and the video
should start playing.
3. Press the MEDIA control to toggle to any other desired media source.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Entertainment Systems
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To play a video game:
1. Connect the video line from your game device to the VIDEO jack.
2. Connect the left and right audio cables to the left (L) and right (R)
audio jacks.
3. Ensure that the system is in AUX mode. The LCD screen will turn on
and the AUX indicator will illuminate.
4. If desired, press the
/control and plug a 3.5mm headphone into
the headphone jack. With the headphones ON, the rear speakers will not
operate.
Your AutoVisionSystem allows you to watch movie rentals and your
favorite home videocassettes. It also allows you to plug in and play a
variety of standard video games. Please review this user manual to
become familiar with the AutoVisionfeatures and controls as well as
the very important safety information.
Should you have any questions regarding your AutoVisionSystem,
please feel free to call the toll free assistance hotline at 1 (877)
848–6434.
Safety information
Read all of the safety and operating instructions before operating the
system and retain for future reference.
Do not attempt to service, repair or modify the AutoVisionSystem. See
your Ford or Lincoln Mercury dealer.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Entertainment Systems
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Dew sensor circuit
•Under high moisture (dewed) conditions, the tape heads and cassette
tape may be damaged if the VCP is operated.
•When the vehicle’s cabin temperature is very low and then is heated
quickly, or the humidity is very high within the vehicle, the inside of
the windows most likely will be fogged. Under these conditions, the
inside of the VCP most likely is dewed.
•When a dewed condition exists, the dew sensor circuit stops machine
operation, ejects the cassette and the WAIT indicator illuminates. The
lamp will remain illuminated until the system is dry enough to operate
safely.
Cleaning video heads
Magnetic video heads convert the videocassette into pictures on the
screen during playback. Over a period of time, particles rub off the tape
and are left on the heads. Using an old or poor quality tape together with
dust and air particles, high temperature and humidity cause dirty heads.
Dirty heads generally cause“snowy”pictures and, in some severe cases,
blurred or interrupted pictures. It is suggested that the heads be cleaned
after every 10–15 hours of use. A variety of products are available to
clean tape heads. Use these products sparingly, and ensure that you use
products which are labeled as“non-abrasive”. If normal head cleaning
procedures do not resolve the problem, have the system checked by a
service technician.
Foreign substances
Exercise care to prevent dirt and foreign objects from entering the VCP
compartment. Be especially careful not to spill liquids of any kind onto
the media controls or into the videocassette player. If liquid is
accidentally spilled onto the system, immediately turn the system OFF
and consult a qualified service technician.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Entertainment Systems
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