Maintenance and Specifications 172
Engine compartment 174
Engine oil 175
Battery 178
Fuel information 189
Air filter(s) 203
Part numbers 217
Refill capacities 218
Lubricant specifications 222
Accessories 231
Index 234
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Copyright © 2003 Ford Motor Company
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
3
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
9
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until three clicks are heard or until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). To protect your engine’s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153–H.SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
177
“Premium”unleaded gasoline is not recommended for vehicles designed
to use“Regular”unleaded gasoline because it may cause these problems
to become more pronounced. If the problems persist, see your dealer or
a qualified service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•The
indicator may come on. For more information on the
“Service Engine Soon”indicator, refer to theInstrument Cluster
chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
193
MOTORCRAFT PART NUMBERS
Component14.6L V8 engine 5.4L V8 engine 6.8L V10
engine
Air filter element FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve EV-270 EV-270 EV-270
Spark
plugs-platinum
2AGSF-32PM4AGSF-22W AGSF-22W
1Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a“EGM”suffix. Cylinders
No. 4, 5 and 6 have a“EM”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letterEEMas
shown on the engine decal.
4If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, 3 and 4 have a“PG”suffix. Cylinders
No. 5, 6, 7 and 8 have a“P”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letter as shown
on the engine decal.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
217
checking and adding ..............175
dipstick ....................................175
filter, specifications ........177, 217
recommendations ...................177
refill capacities ........................218
specifications ..................222, 225
Exhaust fumes ..........................111
F
Fail safe cooling ........................188
Fluid capacities .........................218
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................189
calculating fuel economy .......194
cap ...........................................191
capacity ...................................218
choosing the right fuel ...........192
comparisons with EPA fuel
economy estimates .................196
detergent in fuel .....................193
filling your vehicle with
fuel ...........................189, 191, 194
filter, specifications ........193, 217
fuel pump shut-off switch .....133
improving fuel economy ........194
octane rating ...........192, 225–226
quality ......................................192
running out of fuel .................193
safety information relating to
automotive fuels .....................189
Fuses ..........................................135
G
Garage door opener ....................59
Gas cap (see Fuel cap) ............191Gas mileage
(see Fuel economy) .................194
Gauges .........................................13
GAWR (Gross Axle Weight
Rating)
calculating ...............................123
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................123
H
Hazard flashers .........................133
Headlamps ...................................50
aiming ........................................52
bulb specifications ....................53
daytime running lights .............50
flash to pass ..............................51
high beam .................................51
replacing bulbs ...................54–55
turning on and off ....................50
Heating
heater only system .............47, 49
heating and air conditioning
system .......................................48
Hood ..........................................173
I
Ignition .......................108, 225–226
Infant seats (see Safety seats) ..97
Inspection/maintenance (I/M)
testing ........................................198
Instrument panel
cleaning ...................................169
cluster ........................................10
lighting up panel and
interior .......................................51
J
Jump-starting your vehicle ......151
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
236