2004 DAEWOO NUBIRA idle control valve

ENGINE CONTROLS 1F – 627
DAEWOO V–121 BL4
A closed throttle on engine coast down produces a rela-
tively low MAP output. MAP is the opposite of vacuum.
When manifold pressure is high, vacuum is low. The MAP
sensor is also used to measure barometric pressure. This
is performed as part of MAP sensor calculations. With the
ignition ON and the engine not running, the engine control
module (ECM) will read the manifold pressure as baromet-
ric pressure and adjust the air/fuel ratio accordingly. This
compensation for altitude allows the system to maintaindriving performance while holding emissions low. The
barometric function will update periodically during steady
driving or under a wide open throttle condition. In the case
of a fault in the barometric portion of the MAP sensor, the
ECM will set to the default value.
A failure in the MAP sensor circuit sets a diagnostic trouble
code P0107 or P0108.
The following tables show the difference between absolute pressure and vacuum related to MAP sensor output, which
appears as the top row of both tables.
MAP
Volts4.94.43.83.32.72.21.71.10.60.30.3
kPa1009080706050403020100
in. Hg29.626.623.720.717.714.811.88.95.92.90
VACUUM
Volts4.94.43.83.32.72.21.71.10.60.30.3
kPa0102030405060708090100
in. Hg02.95.98.911.814.817..720.723.726.729.6
ENGINE CONTROL MODULE
The engine control module (ECM), located inside the pas-
senger kick–panel, is the control center of the fuel injection
system. It constantly looks at the information from various
sensors and controls the systems that affect the vehicle’s
performance. The ECM also performs the diagnostic func-
tions of the system. It can recognize operational problems,
alert the driver through the Malfunction Indicator Lamp
(MIL), and store diagnostic trouble code(s) which identify
problem areas to aid the technician in making repairs.
There are no serviceable parts in the ECM. The calibra-
tions are stored in the ECM in the Programmable Read–
Only Memory (PROM).
The ECM supplies either 5 or 12 volts to power the sensors
or switches. This is done through resistances in the ECM
which are so high in value that a test light will not come on
when connected to the circuit. In some cases, even an or-
dinary shop voltmeter will not give an accurate reading be-
cause its resistance is too low. You must use a digital volt-
meter with a 10 megohm input impedance to get accurate
voltage readings. The ECM controls output circuits such
as the fuel injectors, the idle air control valve, the A/C
clutch relay, etc., by controlling the ground circuit through
transistors or a device called a ”quad–driver.”
FUEL INJECTOR
The Multiport Fuel Injection (MFI) assembly is a solenoid–
operated device controlled by the engine control module
(ECM). It meters pressurized fuel to a single engine cylin-
der. The ECM energizes the fuel injector or the solenoid
to a normally closed ball or pintle valve. This allows fuel toflow into the top of the injector, past the ball or pintle valve,
and through a recessed flow director plate at the injector
outlet.
The director plate has six machined holes that control the
fuel flow, generating a conical spray pattern of finely atom-
ized fuel at the injector tip. Fuel from the tip is directed at
the intake valve, causing it to become further atomized
and vaporized before entering the combustion chamber.
A fuel injector which is stuck partially open will cause a loss
of fuel pressure after the engine is shut down. Also, an ex-
tended crank time will be noticed on some engines. Diesel-
ing can also occur because some fuel can be delivered to
the engine after the ignition is turned OFF.
KNOCK SENSOR
The knock sensor detects abnormal knocking in the en-
gine. The sensor is mounted in the engine block near the
cylinders. The sensor produces an AC output voltage
which increases with the severity of the knock. This signal
is sent to the engine control module (ECM). The ECM then
adjusts the ignition timing to reduce the spark knock.
ROUGH ROAD SENSOR
The engine control module (ECM) receives rough road in-
formation from the VR sensor. The ECM uses the rough
road information to enable or disable the misfire diagnos-
tic. The misfire diagnostic can be greatly affected by
crankshaft speed variations caused by driving on rough
road surfaces. The VR sensor generates rough road infor-
mation by producing a signal which is proportional to the
movement of a small metal bar inside the sensor.
If a fault occurs which causes the ECM to not receive
rough road information between 30 and 80 mph (50 and
132 km/h), DTC P1391 will set.

1F – 630IENGINE CONTROLS
DAEWOO V–121 BL4
COMPREHENSIVE COMPONENT
MONITOR DIAGNOSTIC OPERATION
Comprehensive component monitoring diagnostics are
required to monitor emissions–related input and output
powertrain components.
Input Components
Input components are monitored for circuit continuity and
out–of–range values. This includes rationality checking.
Rationality checking refers to indicating a fault when the
signal from a sensor does not seem reasonable, i.e.
Throttle Position (TP) sensor that indicates high throttle
position at low engine loads or Manifold Absolute Pressure
(MAP) voltage. Input components may include, but are not
limited to, the following sensors:
S Vehicle Speed Sensor (VSS).
S Crankshaft Position (CKP) sensor.
S Throttle Position (TP) sensor.
S Engine Coolant Temperature (ECT) sensor.
S Camshaft Position (CMP) sensor.
S Manifold Absolute Pressure (MAP) sensor.
In addition to the circuit continuity and rationality check,
the ECT sensor is monitored for its ability to achieve a
steady state temperature to enable closed loop fuel con-
trol.
Output Components
Output components are diagnosed for proper response to
control module commands. Components where functional
monitoring is not feasible will be monitored for circuit conti-
nuity and out–of–range values if applicable. Output com-
ponents to be monitored include, but are not limited to the
following circuit:
S Idle Air Control (IAC) Motor.
S Control module controlled EVAP Canister Purge
Valve.
S A/C relays.
S Cooling fan relay.
S VSS output.
S MIL control.
Refer to ”Engine Control Module” and Sensors in this sec-
tion.
Passive and Active Diagnostic Tests
A passive test is a diagnostic test which simply monitors
a vehicle system or component. Conversely, an active
test, actually takes some sort of action when performing
diagnostic functions, often in response to a failed passive
test. For example, the Exhaust Gas Recirculation (EGR)
diagnostic active test will force the EGR valve open during
closed throttle deceleration and/or force the EGR valve
closed during a steady state. Either action should result in
a change in manifold pressure.
Intrusive Diagnostic Tests
This is any on–board test run by the Diagnostic Manage-
ment System which may have an effect on vehicle perfor-
mance or emission levels.
Warm–Up Cycle
A warm–up cycle means that engine temperature must
reach aminimum of 160°F (70°C) and rise at least 72°F
(22°C) over the course of a trip.
Freeze Frame
Freeze Frame is an element of the Diagnostic Manage-
ment System which stores various vehicle information at
the moment an emissions–related fault is stored in
memory and when the Malfunction Indicator Lamp (MIL)
is commanded on. These data can help to identify the
cause of a fault.
Failure Records
Failure Records data is an enhancement of the EOBD
Freeze Frame feature. Failure Records store the same ve-
hicle information as does Freeze Frame, but it will store
that information for any fault which is stored in onboard
memory, while Freeze Frame stores information only for
emission–related faults that command the MIL on.
COMMON EOBD TERMS
Diagnostic
When used as a noun, the word diagnostic refers to any
on–board test run by the vehicle’s Diagnostic Manage-
ment System. A diagnostic is simply a test run on a system
or component to determine if the system or component is
operating according to specification. There are many diag-
nostics, shown in the following list:
S Misfire
S Front Heated Oxygen Sensor (HO2S1)
S Rear Heated Oxygen Sensor (HO2S2)
S Exhaust Gas Recirculation (EGR)
S Catalyst monitoring
Enable Criteria
The term ”enable criteria” is engineering language for the
conditions necessary for a given diagnostic test to run.
Each diagnostic has a specific list of conditions which
must be met before the diagnostic will run.
”Enable criteria” is another way of saying ”conditions re-
quired.”
The enable criteria for each diagnostic is listed on the first
page of the Diagnostic Trouble Code (DTC) description
under the heading ”Conditions for Setting the DTC.” En-
able criteria varies with each diagnostic and typically in-
cludes, but is not limited to, the following items:
S Engine speed.
S Vehicle speed
S Engine Coolant Temperature (ECT)
S Manifold Absolute Pressure (MAP)

AISIN AUTOMATIC TRANSAXLE 5A2 – 29
DAEWOO V–121 BL4
Result of Time Lag TestCause of Failure
Longer than standards ”N”  ”D”Lower line pressure
S Pressure control solenoid (PCS) failure
S Primary regulator valve failure
Forward Clutch (C1) failure (Slipping)
Timing solenoid failure
Oil leak for ”D” range circuit
Longer than standards ”N”  ”R”Lower line pressure
S Pressure control solenoid (PCS) failure
S Primary regulator valve failure
Reverse clutch (C3) failure (slipping)
1st & reverse brake (B3) failure (slipping)
Oil leak for ”R” range circuit
Hydraulic Test
Hydraulic test can inspect working condition inside A/T by
measuring line pressure in ”D” / ”R” range and ”idle” / ”stall”
condition.
1. Chock 4 Wheels and apply parking brake fully, lock
vehicle perfectly.2. Install oil pressure gage adapter DW240–010–02 to
test hole for line pressure.
3. Fully pressed on foot brake pedal with left foot, shift
into ”D” and ”R” range and measure line pressure
”idle” / ”stall” condition.
Line pressure
Mpa (kgf/cm
2)
DR
Engine idle0.37 (3.9)
–0.14 (4.2)0.59 (6.0)
–0.68 (6.9)
Engine stall1.10 (11.3)
–1.23 (12.5)1.58 (16.2)
–1.83 (18.6)
Notice : Do not continuously run longer than 5 sec be-
cause of extreme increasing oil temp.
Make sure to keep interval for more than 1 min between
stall tests.
Make sure to check no oil leak after installing oil pressure
gage adapter.
Result of Hydraulic Test
Cause of Failure
Higher than standards
both ”D and ”R”Pressure control solenoid (PCS) failure
Primary regulator valve failure
Lower than standards
both ”D and ”R”Pressure control solenoid (PCS) failure
Primary regulator valve failure
Oil pump failure
Oil strainer failure (clogging)
Oil leak for each range circuit
Lower than standards
only ”D”D” hydraulic circuit failure
Forward clutch (C1) failure
Lower than standards
only ”R””R” hydraulic circuit failure
Reverse clutch (C3) failure
1st and reverse brake (B3) failure

MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM 7B – 13
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
81. Check for a knocking noise from the A/C com-
pressor.
2. Cycle the A/C compressor ON and OFF in or-
der to verify the source of the noise.
Do you hear a loud knocking noise?–Go to Step 9Go to Step 13
91. Recover the A/C system refrigerant.
2. Replace the A/C compressor.
3. Evacuate and recharge the A/C system.
4. Check the A/C system for leaks.
Is the compressor running normally?–Go to Step 13–
101. Turn the ignition switch to LOCK.
2. Disconnect the A/C compressor clutch coil con-
nector.
3. Connect a jumper wire from ground to one A/C
compressor clutch coil terminal.
4. Connect a fused jumper wire from the positive
battery terminal to the other A/C compressor
clutch coil terminal.
Does the A/C clutch engage?–Go to Step 11Go to Step 12
11Repair the electrical circuit to the A/C compressor
clutch coil.
Does the A/C clutch engage?–Go to Step 8–
12Replace the A/C compressor clutch coil.
Does the A/C clutch engage?–Go to Step 8–
131. Close all of the vehicle’s windows and doors.
2. Set the A/C controls to the following positions:
S The A/C switch to the ON position.
S The fresh air control switch to fresh air.
S The blower motor to 4.
S The temperature to full cold.
3. Start the engine and allow it to run at idle for 5
minutes.
4. Feel the evaporator inlet and outlet pipes.
Is there a noticeable difference in the temperature of
the evaporator inlet and outlet pipes?–Go to Step 15Go to Step 14
141. Turn the ignition switch to LOCK.
2. Recover the A/C system refrigerant.
3. Examine the high–pressure pipe for an ob-
struction.
4. Examine the expansion valve for an obstruction
or a malfunction.
5. Repair the obstruction or replace the expansion
valve as needed.
6. Evacuate and recharge the A/C system.
7. Check the A/C system for leaks.
8. Note the discharge air temperature with the
A/C ON.
Is the discharge temperature normal?At least 7°C
(12°F) below
ambient air
temperatureGo to Step 15Go to Step 13