2004 DAEWOO NUBIRA check engine

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 133
DAEWOO V–121 BL4
DTC P1606 – Failure Of External Watchdog
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
Does the scan tool display P1606?–Go to Step 3Go to ”Diag-
nostic Aids”
3Inspect EF1 or F2 fuse for open.
Was a problem found?–Go to Step 4Go to Step 5
4Replace the fuse as necessary.
Is the action completed?–System OK–
51. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Inspect the wiring harness for short to battery
between the fuses (EF1 or F2) and the TCM
terminals (B3, C15, or C16).
Was a problem found?–Repair the wir-
ing harness.Go to Step 6
6Inspect the wiring harness for open between the
fuses (EF1 or F2) and the TCM terminals (B3, C15
or C16).
Was a problem found?–Repair the wir-
ing harness.Go to Step 7
7Inspect the wiring harness for open or short to
ground between TCM terminals (B12 or B13) and
G201.
Was a problem found?–Repair the wir-
ing harness.Go to Step 8
8Inspect the wiring harness for short to power be-
tween the terminals (B12 or B13) and G201.
Was a problem found?–Repair the wir-
ing harness.Go to Step 9
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. Using the scan tool, clear the DTCs.
2. Road test the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 11Go to Step 2
111. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 141
DAEWOO V–121 BL4
DTC P1839 – EDS 3 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition On, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate the EDS 3 ON/OFF.
Does the EDS 3 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 6 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of the EDS 3.
3. Measure the resistance between terminal 2 of
the EDS 3 and ground.
4. Measure the resistance between terminal 1 of
the EDS 3 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(EDS 3) for a short to ground.
Is the repair complete?–System OK–
6Replace the EDS 3.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the EDS 3 and ground.
3. Measure the resistance between terminal 6 of
the EDS 3 and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
Has the last failed or is the current DTC displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 143
DAEWOO V–121 BL4
DTC P1840 – EDS 3 Output Shorted To Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate the EDS 3 ON/OFF.
Does the EDS 3 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Remove the oil pan.
2. Disconnect the wiring connector of the EDS 3.
3. Turn the ignition ON, with the engine OFF.
4. Measure the voltage of the EDS3 wiring con-
nector terminal 1.
Is the voltage within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the internal line(EDS 3) for a short to power.
Is the repair complete?–System OK–
5Replace the EDS 3.
Is the replacement complete?–Go to Step 6–
61. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 145
DAEWOO V–121 BL4
DTC P1841 – EDS 3 Output Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition On, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate the EDS 3 ON/OFF.
Does the EDS 3 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 6 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of the EDS 3.
3. Measure the resistance between terminal 2 of
the EDS 3 and terminal 5 of the transaxle con-
nector.
4. Measure the resistance between terminal 1 of
the EDS 3 and terminal 6 of the transaxle con-
nector.
Is the resistance within the values shown? 0 WGo to Step 6Go to Step 5
51. Repair the circuit(between terminal 2 and ter-
minal 5) for an open.
2. Repair the circuit(between terminal 1 and ter-
minal 6) for an open.
Is the repair complete?–System OK–
6Replace the EDS 3.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and terminal C7
of the TCM wiring connector.
3. Measure the resistance between terminal 6 of
the transaxle wiring connector and terminal
A11 of the TCM wiring connector.
Is the resistance within the values shown? 0 WGo to Step 9Go to Step 8
8Repair the transaxle wiring harness for an open.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 147
DAEWOO V–121 BL4
DTC P1850 – Solenoid 1 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition On, with the engine OFF.
3. Record then clear DTC(s).
4. Select ”Actuating” on the scan tool.
5. Actuate solenoid 1 ON/OFF.
Does the solenoid 1 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 3
and 12 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
26~34.5 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of solenoid 1.
3. Measure the resistance between terminal 2 of
solenoid 1 and ground.
4. Measure the resistance between terminal 1 of
solenoid 1 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(solenoid 1) for a short to
ground.
Is the repair complete?–System OK–
6Replace the solenoid 1.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 3 of
the transaxle wiring connector and ground.
3. Measure the resistance between terminal 12 of
the transaxle wiring connector and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 149
DAEWOO V–121 BL4
DTC P1851 – Solenoid 1 Output Shorted To Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate solenoid 1 ON/OFF.
Does the solenoid 1 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Remove the oil pan.
2. Disconnect the wiring connector of solenoid 1.
3. Turn the ignition ON, with the engine OFF.
4. Measure the voltage of solenoid 1 wiring con-
nector terminal 1.
Is the voltage within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the internal line(solenoid 1) for a short to pow-
er.
Is the repair complete?–System OK–
5Replace the solenoid 1.
Is the replacement complete?–Go to Step 6–
61. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 151
DAEWOO V–121 BL4
DTC P1852 – Solenoid 1 Output Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition On, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate solenoid 1 ON/OFF.
Does the solenoid 1 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 3
and 12 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of solenoid 1.
3. Measure the resistance between terminal 1 of
solenoid 1 and terminal 12 of the transaxle wir-
ing connector.
4. Measure the resistance between terminal 2 of
solenoid 1 and terminal 3 of the transaxle wir-
ing connector.
Is the resistance within the values shown? 0 WGo to Step 6Go to Step 5
51. Repair the line(between terminal 1 and terminal
12) for an open.
2. Repair the line(between terminal 2 and terminal
3) for an open.
Is the repair complete?–System OK–
6Replace the solenoid 1.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 3 of
the transaxle wiring connector and terminal C8
of the TCM wiring connector.
3. Measure the resistance between terminal 12 of
the transaxle wiring connector and terminal A9
of the TCM wiring connector.
Is the resistance within the values shown? 0 WGo to Step 9Go to Step 8
8Repair the transaxle wiring harness for an open.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 153
DAEWOO V–121 BL4
DTC P1853 – Solenoid 2 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition On, with the engine OFF.
3. Record then clear DTC(s).
4. Select ”Actuating” on the scan tool.
5. Actuate solenoid 2 ON/OFF.
Does the solenoid 2 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 3
and 12 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
26~34.5 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of solenoid 2.
3. Measure the resistance between terminal 2 of
solenoid 2 and ground.
4. Measure the resistance between terminal 1 of
solenoid 2 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(solenoid 2) for a short to
ground.
Is the repair complete?–System OK–
6Replace the solenoid 2.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 3 of
the transaxle wiring connector and ground.
3. Measure the resistance between terminal 13 of
the transaxle wiring connector and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart