2004 DAEWOO NUBIRA check engine

5A1 – 108IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTC P0722 – Output Speed Sensor(OSS) Circuit No Signal
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON and record then clear
DTC(s), then turn the ignition OFF.
3. Raise and support the drive wheels, then start
the engine.
4. Gear position is D and observe the output
speed on the scan tool.
Is the speed within the values shown?190~9,762rpmGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition LOCK.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 1
and 2 of the transaxle wiring connector.
Is the resistance within the values shown?
Go to Step 9Go to Step 4
41. Remove the oil pan.
2. Disconnect the output speed sensor wiring
connector.
3. Measure the resistance between terminal 1 of
the output speed sensor wiring connector and
terminal 1 of the transaxle wiring connector.
4. Measure the resistance between terminal 2 of
the output speed sensor wiring connector and
terminal 2 of the transaxle wiring connector.
Is the resistance within the values shown?0ΩGo to Step 6Go to Step 5
5Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
61. Turn the ignition ON.
2. Measure the voltage of terminal 1.
3. Measure the voltage of terminal 2.
Is the voltage within the values shown?11–14VGo to Step 7Go to Step 8
7Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
8Replace the output speed sensor.
Is the action complete?–System OK–
91. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 1 of
the transaxle wiring connector and terminal
B10 of the TCM wiring connector.
3. Measure the resistance between terminal 2 of
the transaxle wiring connector and terminal B5
of the TCM wiring connector.
Is the resistance within the values shown?0ΩGo to Step 11Go to Step 10
10Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 111
DAEWOO V–121 BL4
DTC P0725 – Engine Speed Input Circuit Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON and record then clear
DTC(s), then turn the ignition OFF.
3. Observe the engine speed on the scan tool.
Is the speed within the values shown?Engine speed
0–7,000rpmGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A8 of
the TCM wiring connector and terminal K14 of
the ECM wiring connector.
4. Measure the resistance between terminal A16
of the TCM wiring connector and terminal K15
of the ECM wiring connector.
Is the resistance within the values shown?0ΩGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A8.
3. Measure the voltage of terminal A16.
Is the voltage within the values shown?11–14VGo to Step 6Go to Step 7
6Repair the short to power.
Is the action complete?–System OK–
7Inspect the ”Engine Speed”. Refer to Section 1F,
System Diagnosis.
Was a problem found?–Refer to Sec-
tion 1F, System
Diagnosis.Go to Step 8
81. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if P0725 DTC is set.
5. Is The DTC set?–Go to Step 9Go to Step 10
91. Replace the ECM.
2. Is the action complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 113
DAEWOO V–121 BL4
DTC P0726 – Engine Speed Input Circuit Range/Performance
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON and record then clear
DTC(s), then turn the ignition OFF.
3. Observe the engine speed on the scan tool.
Is the speed within the values shown?Engine speed
0–7,000rpmGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A8 of
the TCM wiring connector and terminal K14 of
the ECM wiring connector.
4. Measure the resistance between terminal A16
of the TCM wiring connector and terminal K15
of the ECM wiring connector.
Is the resistance within the values shown?0ΩGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A8.
3. Measure the voltage of terminal A16.
Is the voltage within the values shown?11–14VGo to Step 6Go to Step 7
6Repair the short to power.
Is the action complete?–System OK–
7Inspect the ”Engine Speed”. Refer to Section 1F,
System Diagnosis.
Was a problem found?–Refer to Sec-
tion 1F, System
Diagnosis.Go to Step 8
81. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if P0726 DTC is set.
5. Is The DTC set?–Go to Step 9Go to Step 10
91. Replace the ECM.
2. Is the action complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 115
DAEWOO V–121 BL4
DTC P0727 – Engine Speed Input Circuit No Signal
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON and record then clear
DTC(s), then turn the ignition OFF.
3. Observe the engine speed on the scan tool.
Is the speed within the values shown?Engine speed
0–7,000rpmGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A8 of
the TCM wiring connector and terminal K14 of
the ECM wiring connector.
4. Measure the resistance between terminal A16
of the TCM wiring connector and terminal K15
of the ECM wiring connector.
Is the resistance within the values shown?0ΩGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A8.
3. Measure the voltage of terminal A16.
Is the voltage within the values shown?11–14VGo to Step 6Go to Step 7
6Repair the short to power.
Is the action complete?–System OK–
7Inspect the ”Engine Speed”. Refer to Section 1F,
System Diagnosis.
Was a problem found?–Refer to Sec-
tion 1F, System
Diagnosis.Go to Step 8
81. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if P0727 DTC is set.
5. Is The DTC set?–Go to Step 9Go to Step 10
91. Replace the ECM.
2. Is the action complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 125
DAEWOO V–121 BL4
S No input speed error DTCs P0715, P0716, and
P0717.
S Output speed is greater than 256 rpm.
S Input speed is greater than 400 rpm.
S 1–2 gear shift is active.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
1st gear.S Open lock up clutch.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0781 sets, the possible cause of fault
could be TCM.
DTC P0781 – 1–2 Shift Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Start engine and allow it to warm up at idle.
4. Observe ”idle rpm, TPS” on the scan tool.
Was condition found and corrected?–Refer to ”En-
gine diagnostic
information”Go to Step 3
3Inspect ”ECM”. Refer to Section 1F, System Diagno-
sis, EOBD System Check.
Was a problem found?–Go to ”Section
1F, System
Diagnosis”Go to Step 4
41. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Measure the voltage between terminal B3 and
B13 of the transaxle wiring connector.
4. Turn the ignition ON.
5. Measure the voltage between terminal C15 and
B13 of the transaxle wiring connector.
6. Measure the voltage between terminal C16 and
B13 of the transaxle wiring connector.
Is the voltage within the values shown?11–14VGo to Step 5Go to ”System
voltage low or
high”
5Replace the TCM.
Is the action complete?–Go to Step 6–
61. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Replace the
transaxle as-
semblyRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 127
DAEWOO V–121 BL4
S No input speed error DTCs P0715, P0716, and
P0717.
S Output speed is greater than 256 rpm.
S Input speed is greater than 400 rpm.
S 2–3 gear shift is active.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
2nd gear.S Open lock up clutch.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0782 sets, the possible cause of fault
could be TCM.
DTC P0782 – 2–3 Shift Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Start engine and allow it to warm up at idle.
4. Observe ”idle rpm, TPS and so on” the scan
tool.
Was condition found and corrected?–Refer to ”En-
gine diagnostic
information”Go to Step 3
3Inspect ”ECM”. Refer to Section 1F, System Diagno-
sis, EOBD System Check.
Was a problem found?–Go to ”Section
1F, System
Diagnosis”Go to Step 4
41. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Measure the voltage between terminal B3 and
B13 of the transaxle wiring connector.
4. Turn the ignition ON.
5. Measure the voltage between terminal C15 and
B13 of the transaxle wiring connector.
6. Measure the voltage between terminal C16 and
B13 of the transaxle wiring connector.
Is the voltage within the values shown?11–14VGo to Step 5Go to ”System
voltage low or
high”
5Replace the TCM.
Is the action complete?–Go to Step 6–
61. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Replace the
transaxle as-
semblyRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 129
DAEWOO V–121 BL4
S No input speed error DTCs P0715, P0716, and
P0717.
S Output speed is greater than 256 rpm.
S Input speed is greater than 400 rpm.
S 3–4 gear shift is active.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
3rd gear.S Open lock up clutch.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0783 sets, the possible cause of fault
could be T/M.
DTC P0783 – 3–4 Shift Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Start engine and allow it to warm up at idle.
4. Observe ”idle rpm, TPS and so on” the scan
tool.
Was condition found and corrected?–Refer to ”En-
gine diagnostic
information”Go to Step 3
3Inspect ”ECM”. Refer to Section 1F, System Diagno-
sis, EOBD System Check.
Was a problem found?–Go to ”Section
1F, System
Diagnosis”Go to Step 4
41. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Measure the voltage between terminal B3 and
B13 of the transaxle wiring connector.
4. Turn the ignition ON.
5. Measure the voltage between terminal C15 and
B13 of the transaxle wiring connector.
6. Measure the voltage between terminal C16 and
B13 of the transaxle wiring connector.
Is the voltage within the values shown?11–14VGo to Step 5Go to ”System
voltage low or
high”
5Replace the TCM.
Is the action complete?–Go to Step 6–
61. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Replace the
transaxle as-
semblyRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 131
DAEWOO V–121 BL4
DTC P1604 – Data Check Of Internal & Extended Ram Failed
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
Does the scan tool display P1604?–Go to Step 3Go to ”Diag-
nostic Aids”
31. Turn the ignition OFF.
2. Replace the TCM.
Is the action complete?–Go to Step 4–
41. Using the scan tool, clear the DTC.
2. Road test the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 5Go to Step 2
51. Check if any DTC(s) are set.
2. Are any DTC(s) displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK