5A1 – 78IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0604
INTERNAL CONTROL MODULE RANDOM ACCESS
MEMORY(RAM) ERROR
Circuit Description
A normal function of the Transmission Control Module
(TCM) programming is to perform an internal check that
verifies the integrity of the RAM memory allocations.
The DTC P0604 sets when the Random Access
Memory(RAM) is not operating correctly when checked on
initialization. An area of RAM is failed a read/ write test.
Conditions For Setting The DTC
S An area of RAM is failed a read/ write test.
S System voltage is too high or too low.
S Transaxle input voltage is too high or too low.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
The Malfunction Indicator Lamp(MIL) will illuminate.S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions For Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0604 sets, the replacement of TCM is
recommended.
5A1 – 80IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0606
TRANSAXLE CONTROL MODULE PROCESSOR FAULT
Circuit Description
In case that TCM reset has occurred by software (warm
reset) not by ignition key ON, TCM increments software
reset counter. If the counter exceeds the permissible max-
imum value for the software count then the fault will be de-
tected.
Conditions For Setting The DTC
S System voltage is too high or too low.
S Transaxle input voltage is too high or too low.
S Immediately after the above condition occurs.
Action Taken When The DTC SetsS The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear.
S Power supply cut off to the EDS valve.
Conditions For Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
5A1 – 86IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0705
TRANSMISSION RANGE SENSOR CIRCUIT
MALFUNCTION (PRNDL INPUT)
Circuit Description
The Transmission range switch is located on the selector
shaft and informs the TCM of the current selector lever
position P–R–N–D–3–2–1.
The selector lever position is transmitted to the TCM in en-
coded form along 4 lines. The encoding is such that mal-
functions in the connecting lead are identified.
The TR switch is located on the selector shaft, which is
connected to the selector lever via a pull cable. In addition,
the TR switch controls the starter interlock, the reverse
lights and the selector lever position indicator on the in-
strument panel.
Conditions for Setting The DTC
S TR switch stuck to closed.
S TR switch wiring harness shortage to ground.
S TR switch wiring harness shortage to power.
S Immediately after the above condition occurs.Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0705 sets, the possible cause of TR
switch.
5A1 – 92IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0715
INPUT SPEED SENSOR(ISS) CIRCUIT MALFUNCTION
Circuit Description
Information relative to transaxle input speed to the TCM.
The TCM uses transaxle input speed information to con-
trol line pressure, TCC apply and release and transaxle
shift patterns. This information is also uses to calculate the
appropriate operating gear ratios and TCC slippage.
The input speed sensor mounts onto piston B that is inside
of valve body.
An air gap of 1.8~2.2mm(0.07~0.086inch) is maintained
between the sensor and the piston B.
The sensor consists of a permanent magnet surrounded
by a coil of wire. As the piston B is driven by the turbine
shaft, an AC signal is induced by the input speed sensor.
Higher vehicle speeds induce a higher frequency and volt-
age measurement at the sensor.
Sensor resistance should measure between 825~835
ohms at 20°C(68°F). Sensor can measure from
1,000~8,000HZ.
Conditions for Setting The DTC
S Input speed is more than 7,000 rpm.
S System voltage is too high or too low.S TCM or ECM is defective.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol, position P, R and N also possible.
S Open lock up clutch.
Conditions for Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0715 sets, the possible cause of fault
could be ISS(input speed sensor).
ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 95
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0716
INPUT SPEED SENSOR(ISS) CIRCUIT
RANGE/PERFORMANCE
Circuit Description
Information relative to transaxle input speed to the TCM.
The TCM uses transaxle input speed information to con-
trol line pressure, TCC apply and release and transaxle
shift patterns. This information is also uses to calculate the
appropriate operating gear ratios and TCC slippage.
The input speed sensor mounts onto piston B that is inside
of valve body.
An air gap of 1.8~2.2mm(0.07~0.086inch) is maintained
between the sensor and the piston B.
The sensor consists of a permanent magnet surrounded
by a coil of wire. As the piston B is driven by the turbine
shaft, an AC signal is induced by the input speed sensor.
Higher vehicle speeds induce a higher frequency and volt-
age measurement at the sensor.
Sensor resistance should measure between 825~835
ohms at 20°C(68°F). Sensor can measure from 1,000~
8,000HZ.
Conditions for Setting The DTC
S The increasing rate of the turbine speed is more
than 45,000 rpm/sec.
S System voltage is greater than 8.5 volts.
S Engine is running.S No engine speed error DTCs P0727, P0725.
S Gear position is D.
S TCM or ECM is defective.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol, position P, R and N also possible.
S Open lock up clutch.
Conditions for Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0716 sets, the possible cause of fault
could be ISS(input speed sensor).
5A1 – 98IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0717
INPUT SPEED SENSOR(ISS) CIRCUIT NO SIGNAL
Circuit Description
Information relative to transaxle input speed to the TCM.
The TCM uses transaxle input speed information to con-
trol line pressure, TCC apply and release and transaxle
shift patterns. This information is also uses to calculate the
appropriate operating gear ratios and TCC slippage.
The input speed sensor mounts onto piston B that is inside
of valve body.
An air gap of 1.8~2.2mm(0.07~0.086inch) is maintained
between the sensor and the piston B.
The sensor consists of a permanent magnet surrounded
by a coil of wire. As the piston B is driven by the turbine
shaft, an AC signal is induced by the input speed sensor.
Higher vehicle speeds induce a higher frequency and volt-
age measurement at the sensor.
Sensor resistance should measure between 825~835
ohms at 20°C(68°F). Sensor can measure from 1,000~
8,000HZ.
Conditions for Setting The DTC
S When engine speed(rpm) is more than 3,100rpm,
Turbine speed is less than 100rpm.
S System voltage is too high or too low.S CAN transmitting wiring harness shortage or open.
S TCM or ECM is defective.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol, position P, R and N also possible.
S Open lock up clutch.
Conditions for Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0717 sets, the possible cause of fault
could be ISS(input speed sensor).
ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 101
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0720
OUTPUT SPEED SENSOR(OSS) CIRCUIT MALFUNCTION
Circuit Description
The vehicle A/T OSS is a magnetic inductive pickup that
relays information relative to vehicle speed to the TCM.
Vehicle speed information is used by the TCM to control
shift timing, line pressure, and TCC apply and release.
The output speed sensor mounts in the case at the speed
sensor rotor, which is pressed onto the spur gear. An air
gap of 0.1mm~1.3mm(0.004~0.05in) is maintained be-
tween the sensor and the teeth on the spur gear teeth. The
sensor consists of a permanent magnet surrounded by a
coil of wire. As the differential rotates, an AC signal in-
duces a higher frequency and voltage measurement at the
sensor. Sensor resistance should measure at 20°C
(68°F). Sensor can measure from 20HZ~8,000HZ.
Conditions for Setting The DTC
S Output speed is greater than 9,762rpm.
S System voltage is too high or too low.
S CAN transmitting wiring harness shortage or open.
S TCM or ECM is defective.S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear.
S Open lock up clutch.
Conditions for Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0720 sets, the possible cause of fault
could be OSS(Output speed sensor).
5A1 – 104IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0721
OUTPUT SPEED SENSOR(OSS) CIRCUIT
RANGE/PERFORMANCE
Circuit Description
The vehicle A/T OSS is a magnetic inductive pickup that
relays information relative to vehicle speed to the TCM.
Vehicle speed information is used by the TCM to control
shift timing, line pressure, and TCC apply and release.
The output speed sensor mounts in the case at the speed
sensor rotor, which is pressed onto the spur gear. An air
gap of 0.1mm~1.3mm(0.004~0.05in) is maintained be-
tween the sensor and the teeth on the spur gear teeth. The
sensor consists of a permanent magnet surrounded by a
coil of wire. As the differential rotates, an AC signal in-
duces a higher frequency and voltage measurement at the
sensor. Sensor resistance should measure at 20°C
(68°F). Sensor can measure from 20HZ~8,000HZ.
Conditions for Setting The DTC
S Transaxle speed is less than 8,160rpm.
S The increasing rate of output speed is more than
45,000rpm/sec.
S System voltage is greater than 8.5 volts.
S Engine is running.
S No engine speed error DTCs P0727, P0725.S No transmission range sensor error DTC P0705.
S TCM or ECM is defective.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear.
S Open lock up clutch.
Conditions for Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycles.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0721 sets, the possible cause of fault
could be OSS(Output speed sensor).