AUDIO SYSTEMS 9F – 11
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
STEREO CASSETTE AM/FM RADIO
There are three audio systems offered. The stereo digital
logic cassette AM/FM radio with electronic tape ejection
is offered in standard and deluxe models. Both models
feature RDS (radio data system) which automatically se-
lects the best station within the chain of RDS stations cur-
rently being listened to. A trunk mounted CD changer is
also available.
AUDIO SCURITY SYSTEM
The audio security system is activated whenever the audio
system circuit is disconnected from the battery. A four–
digit security code must be entered in order for the audio
system to resume functioning. The security code is
stamped on a card located in the vehicle (usually in the
glove box). The following security code entering proce-
dure must be used to deactivate the audio security sys-
tem:
1. After connecting the audio security system to the
battery, ”CODE” will flash on the display.
2. Enter the proper security number into the unit, us-
ing the preset buttons No. 1 through 8.
3. For example, if the security number is ”1234”:
a. Press the preset button No. 1. ”CODE” will
disappear and ”1 – – – ” will appear on the dis-
play.
b. Press the preset button No. 2, and ”12 – – ”
will appear.
c. Press the preset button No. 3, and ”123– ” will
appear.
d. Press the preset button No. 4, and ”1234” will
appear and flash three times.4. The audio system will function and will transfer to
the radio.
If the incorrect security number is entered into the unit,
”Err” will appear followed by ”CODE” and there will be sev-
eral audible beeps. If this happens, repeat the security en-
tering procedure beginning with Step 2.
SPEAKERS
All audio systems use eight speakers, four speakers and
four tweeters mounted in each door.
TAPE PLAYER AND CASSETTE
CARE
The head and the capstan are the two parts of the tape
player that should be cleaned. This service should be per-
formed every 100 hours of cassette operation.
To clean the head and the capstan, use a cotton swab
dipped in rubbing alcohol.
A cassette cleaning kit may also be used to clean the head
and the capstan. Follow the cleaning kit instructions to
clean the tape player.
Do not touch the tape head with magnetized tools. If the
head becomes magnetized, it will degrade cassettes
played in the player. No service is performed on the cas-
settes. The cassette manufacturer handles warranties of
the cassettes. Store cassettes away from extreme heat
and direct sunlight.
COMPACT DISC CARE
Handle discs carefully. Store the discs in protective cases
away from the sun, heat, and dust. If the surface is soiled,
dampen a clean, soft cloth in a solution of mild neutral de-
tergent and wipe the disc clean.
9G – 16IINTERIOR TRIM
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
INTERIOR TRIM PANELS
The interior trim panels are molded plastic and fasten with
screws or plastic clips.
PRESSURE RELIEF VENT
When all the windows are closed and the ventilation sys-
tem is on, the addition of outside air to the interior of the
vehicle causes a positive pressure within the vehicle. To
relieve the pressure, air is released through a pressure re-
lief vent. The pressure relief vents are located at the rear
quarter of the vehicle, behind the bumper fascia.
FLOOR CONSOLE
The floor console fits over the tunnel in the floor of the ve-
hicle and extends from under the center of the instrument
panel to the rear seat area. The front portion of the consolecontains the cigar lighter and the transaxle shift lever. The
rear portion of the console contains the parking brake le-
ver, a cupholder, a storage compartment, and an ashtray
for the rear seat occupants.
The sensing and diagnostic module (SDM) for the airbag
system and the remote keyless entry module are located
under the console.
FLOOR CARPET
The one–piece floor carpet goes over both the front and
the rear floor pans.
REAR COMPARTMENT SECURITY
COVER (HATCHBACK)
A rear compartment security cover is provided on the
hatchback model. The security cover is attached to the
hatch and can be easily removed if more cargo space is
needed.
REMOTE KEYLESS ENTRY AND ANTI–THEFT SYSTEM 9T1 – 7
DAEWOO V–121 BL4
REMOTE KEYLESS ENTRY
TRANSMITTER PROGRAMMING
The Remote Keyless Entry System allows for the use of
as many as four(4) transmitters for each vehicle. Replace-
ment Remote Keyless Entry System Transmitters must
first be programmend to specific vehicle using the
Scan100 Secan tool.
This process is completed using serial data communica-
tion between the Scan 100 Scan tool and the Remote Key-
less Entry Control Unit and is the only method available for
programming Transmitters.
Notice : All Transmitters for a specific vehicle must be pro-
grammed at same time.
Notice : Once the programming function of the Remote
Keyless Entry System is activated, any Transmitter(exist-
ing or new) that is not programmed(or reprogrammed)
during the programming procedure will no longer operate
the Remote Keyless Entry System of that vehicle.
Notice : Ensure that the doors, hood and trunk/rear hatch
are closed prior to starting the programming procedure.
1. Connect the Scan 100 Scan Tool to the Data Link
Connector(DLC)
2. Turn the Scan 100 Scan Tool ”ON” by pressing the
”Power” Button, then wait for the MAIN MENU
screen to be displayed.
3. From the MAIN MENU screen, select ”Diagnostics”
by pressing #1 on the Key Pad.
4. From the MODEL YEAR screen, select the ap-
propriate model year of the specific vehicle by ei-
ther scrolling down to the year and pressing ”EN-
TER”, or by pressing the respective item number on
the Key Pad.
5. From the VEHICLE TYPE screen, select the specif-
ic vehicle model by either scrolling down to the
model name and pressing ”ENTER”, or by pressing
the respective item number on the Key Pad.
6. From the SYSTEM SELECTION MENU screen,
select ”Body” by pressing #2 on the Key Pad.
7. From the BODY SELECTION MENU screen, select
”Coding” by pressing #2 on the Key Pad.8. From the CODY SELECTION MENU screen, select
”Coding” by pressing #1 on the Key Pad.
9. From the SECRET NUMBER OF CODINGS
screen, enter for(4) zero’s (0–0–0–0) in the for(4)
boxes labeled ”1–2–3–4–”.
10. From the CODING SYSTEM SELECT screen, se-
lect ”Keyless Entry” by pressing #2 on the Key Pad.
Notice : A slight delay may occur and ”PLEASE WAIT”
may be displayed before the next screen appears.
11. From the KEYLESS ENTRY CODING SYSTEM
screen, select ”Coding Transmitter” by pressing #1
on the Key Pad.
12. When directed by the Scan 100 Scan Tool, press
any Button on the first Transmitter to be pro-
grammed.
CAUTION : Ensure that Transmitters from other ve-
hicles in the immediate area are not activated during
this procedure.
13. Continue programming Transmitters when directed
by the Scan 100 Scan Tool until all Transmitters
have been programmed.
Notice : A maximum of four(4) Transmitters may be pro-
grammed to a vehicle.
14. Once all Transmitters have been programmed,
press the ”ESC” Button on the Key Pad. The dis-
play will confirm the number of Transmitters pro-
grammed. If the number displayed does not match
the number of Transmitters programmed, repeat
the procedure.
15. Turn the Scan 100 Scan Tool ”OFF” by pressing the
”POWER” Button, then disconnect it from the Data
Link Connector.
16. Wait approximately 10 seconds, then test the op-
eration of each programmed Transmitter to ensure
it operates properly.
The control module/receiver leaves the programming
mode automatically and switches to the normal operating
mode when either of the following conditions occurs:
S the scan tool is disconnected from the ALDL.
S Four passwords are recorded in the control module/
receiver.
9T1 – 8IREMOTE KEYLESS ENTRY AND ANTI–THEFT SYSTEM
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
REMOTE KEYLESS ENTRY AND
ANTI–THEFT SYSTEM
The remote keyless entry and anti–theft system can per-
form the following functions:
S Remotely lock and unlock the vehicle doors by
means of a hand–held, high–frequency transmitter.
S Sense intrusion into the vehicle.
S Activate a warning in the event of an intrusion.
S Help the driver find the vehicle in a parking area.
S Automatically re–lock the doors if the door or the
trunk is not opened within 30 seconds after the ve-
hicle has been unlocked by the remote keyless
entry.
S Communicate serial data to a scan tool to help
diagnose system faults.
The remote keyless entry and anti–theft system consists
of the following components:
S Keyless entry and anti–theft control module/receiv-
er.
S Security indicator.
S Trunk open switch (NOTCHBACK).
S Trunk tamper switch (NOTCHBACK).
S Front door tamper switches.
S Door contact switches.
S Central door lock relay.
S Turn signal bulbs.
S Siren.
S Hood open switch.
REMOTE LOCKING AND UNLOCKING
The hand–held transmitter locks and unlocks the vehicle
doors by sending radio waves to the control module/re-
ceiver in the vehicle. The effective range of the transmitter
varies between 5 and 10 meters, (approximately 16 to 32
feet), depending on whether or not objects, such as other
vehicles are blocking the path of the radio waves.
The transmitter has a LOCK button and an UNLOCK but-
ton which only function when the ignition is OFF. Pressing
the UNLOCK button has the following effects:
S The doors are unlocked.
S The turn signal bulbs flash twice.
S The control module is disarmed.
Pressing the LOCK button has the following effects:
S The doors are locked.
S The turn signal bulbs flash once.
S The control module is armed.
The transmitter has a replaceable battery. The battery is
designed to last at least two years before replacement is
necessary.
SECURITY INDICATOR
There is a security indicator on the instrument panel. After
the LOCK button of the transmitter is pressed, the module
is placed in the armed mode, and the security indicator
flashes. The security indicator turns ON for 0.1 second
and OFF for 0.7 second. It then flashes at that frequency
until the control module/receiver is disarmed.
INTRUSION SENSING
The anti–theft function is armed if the transmitter sends
the LOCK message to the control module/receiver when
the ignition is OFF. When the hood, door, or trunk is
opened, the hood open, door contact, or trunk open switch
sends a ”ground” signal to the control module/receiver.
Unless the control module/receiver is disarmed, the siren
will be activated when the ”ground” signal is received from
the trunk open, hood open, or door contact switches.
The following actions disarm the anti–theft system:
S An UNLOCK message is received from the trans-
mitter.
S Key operation is detected by the tamper switches.
(The tamper switches are operated by the lock cyl-
inders in the front doors and trunk.)
The alarm will also be activated if the control module/re-
ceiver detects voltage from the ignition before either of the
following conditions occur:
S An UNLOCK message is received from the trans-
mitter.
S Key operation is indicated by the tamper switches.
SIREN (GENERAL ONLY)
The remote keyless entry system is armed when the
LOCK message is received from the transmitter when the
ignition is OFF. When the system is armed, it will activate
the siren and flash the turn signals for 28 seconds if any
of the following conditions occur:
S Close all the windows.
S Turn the ignition key to LOCK and remove the key.
S Have all passengers get out of the vehicle.
S Close all doors, the hood and the turnk lid.
S The control module/receiver detects ignition voltage
while the system is armed.
The siren will not operate if any of the following conditions
occur after the system has been armed:
S The door is opened with the key.
S The trunk is opened with the key.
S The UNLOCK or LOCK button on the remote trans-
mitter is pressed within 2 seconds after the siren is
activated.
VEHICLE LOCATOR
The remote keyless entry system assists the driver in lo-
cating the vehicle. When the vehicle is unlocked with the
remote control, the turn signals flash twice to indicate the
location of the vehicle. The duration of the flashes and the
REMOTE KEYLESS ENTRY AND ANTI–THEFT SYSTEM 9T1 – 9
DAEWOO V–121 BL4
length of time between flashes is used to indicate certain
vehicle conditions. Refer to ”Fault or Alarm Indication” in
this section.
AUTOLOCKING (SAFETY LOCK)
The remote keyless entry system features an autolocking
feature. If the doors are unlocked with the remote transmit-
ter when the control module/receiver is in the armed
mode, the doors are automatically re–locked after 30 sec-
onds unless any of the following events occur:
S A door is opened.
S The ignition is ON.
S The trunk is opened.
S The hood is opened.
CONTROL MODULE/RECEIVER
The remote keyless entry control module/receiver is con-
tained in the floor console. The module/receiver pro-
cesses signals from the remote transmitter and various
switches. It activates the alarm if an intrusion is detected.
The control module/receiver also has a self–diagnostic
function which will display trouble codes. In order to dis-
play trouble codes, a scan tool must be connected to the
data link connector (DLC).
The control module/receiver will not communicate with
transmitters from other vehicles because there are over
four billion possible electronic password combinations. Itis highly unlikely that any transmitters will use the same
password. The control module/receiver has an attached
antenna to detect signals from the transmitter.
FAULT OR ALARM INDICATION
When the UNLOCK button on the remote transmitter is
pressed, the control module/receiver will flash the parking
lights to indicate information about the remote keyless
entry and anti–theft system.
Normal Condition: If there has not been an intrusion, and
no fault has been detected, the control module/receiver
will signal a normal condition when the UNLOCK button is
pressed. The parking lights will flash twice for 0.5 second,
with a 0.5 second pause between flashes.
Fault Indication: If there is a fault in the remote keyless
entry and anti–theft system, the control module/receiver
will signal the fault when the UNLOCK button is pressed.
The parking lights will flash twice for 1 second, with a 0.5
second pause between flashes.
Alarm Indication: If there has been an intrusion since the
last time the LOCK button was pressed, the control mod-
ule/receiver will signal that there has been an intrusion
when the UNLOCK button is pressed. The parking lights
will flash twice for 0.5 second, with a 1.5 second pause be-
tween flashes.
Alarm and fault information will be erased the next time the
transmitter arms the control module/receiver by transmit-
ting a LOCK message.
IMMOBILIZER ANTI–THEFT SYSTEM 9T2 – 11
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
IMMOBILIZER SYSTEM
The purpose of the Immobilizer system is to provide addi-
tional theft deterrence to the vehicle in which it is installed
and to prevent it from being stolen or driven by unautho-
rized users.
The verification of the user authorization is done by an igni-
tion key with integrated transponder.
The external LED displays the Immobilizer status and has
an additional theft deterrence function.
To secure the communication, the status is exchanged be-
tween the Immobilizer and the ECM in a 5 byte of encoded
data.
These 5 bytes are composed by a mixture of random data
and two types of fixed code
S a vehicle model identification number : MIN
S a vehicle specific identification : VIN
The MIN is known from the first supply of the system.
The VIN is realized by ICU on the special order from the
key coding (reading of transponder code and storing it as
valid key code in Immobilizer EEPROM).
A different random data is computed at each key transi-
tion.
All the immobilization communication between the ECM
and ICU is made on K–line (K line : Serial data line ’7’).
Due to the learning of the Vehicle specific identification
Number, both ICU and ECM can stay in 3 stable modes
S Virgin mode (VIN not learnt)
S Learnt mode (VIN learnt)
S Neutral mode (for a new VIN learning)
In case of using valid key, the release message commu-
nication with the ECM take place and the LED displays the
Immobilizer status valid key In case of using invalid key,
the ECM disables the fuel injector circuit with coded inter-
vention and sets DTC(Diagnostic Trouble Code)
The above conditions are maintained until the ignition is
switched off.
An ECM without an immobilizer control unit cannot be in-
terchanged for an ECM that is used with an immobilizer
control unit system. The Immobilizer control unit and ECM
must have a matching ID code. ID coding and key coding
are accomplished by using Scanner–100
The Immobilizer system consists of
S a maximum or 5 ignition keys with integrated trans-
ponder
S the toroidal coil (Detection coil) for energizing and
reading the transponder mounted at the ignition
lock.S the Immobilizer control unit(ICU) with :
– power supply
– ignition input circuit
– transponder modulation and demodulation unit
– EEPROM
– driver electronic for the external status LED
– serial data link hardware
S the external status LED for displaying the Immobi-
lizer status
S the serial data link between Immobilizer and ECM
ELECTRONICALLY CODED KEYS
Each valid ignition key has an internal transponder which
is a read /write transponder.
The transponder contains an implementation of a crypto–
algorithm with 96 bits of user configurable s cret–key con-
tained in EEPROM and transmits data to the ICU by mod-
ulating the amplitude of the ele tromagnetic field, and
receives data and commands in a similar way.
DETECTION COIL
The toroidal coil is mounted at the ignition lock in front of
the key barrel.
It is connected to the ICU with a four terminal connector
fixed at the body of the coil.
The length of the connection between coil and Immobilizer
is restricted to 50cm. The correct placement on the ignition
lock and the exact electrical data is very important for the
reading distance of transponder.
he toroidal coil and receiving coil inside the transponder
built a transformer. During the readingprocess the coil in-
duces energy into the transponder. The transponder
charges the field and generates an amplitude modulated
signal with the manchester coded data. This charge of the
field is demodulated inside the Immobilizer.
The Immobilizer contains the coil driver hardware for di-
rect connection of the toroidal coil.
IMMOBILIZER CONTROL UNIT
The function of the Immobilizer System is shared between
the ICU and the ECM.
The task of the Immobilizer Electronic Control unit (ICU)
are:
S Reading of the input information ”ignition ON/OFF”
S Controlling the states LED
S Controlling the transponder read/write process
(modulation, demodulation, decoding, comparison
of the read code with the code of the valid keys).
S Communication with the ECM after ignition ON (re-
ceiving of the ECM–request and transmission of
release message).
S Special functions for calculation and handling of the
VIN–code.
The VIN code is calculated by the Immobilizer using a ran-
dom generator.
1–2 GENERAL INFORMATIONNUBIRA/LACETTI
1. GENERAL INSTRUCTION
This publication is designed to help you the body repair
technician with your specialized work. Vehicle bodywork
has changed a great deal over the years. As vehicles
have developed technically, vehicle bodywork has also
had to meet new requirements with design, changes to
reconcile apparently conflicting demands to name just a
few examples:
S strength and safety ; low weight
S spaciousness ; good aerodynamices
S high quality ; low price
.
The durability and ease of repair of the bodywork also
plays an important part.
.
Nowadays, the use of highly automated production
equipment makes it possible to maintain the tightest
tolerances and thus ensure a high level of quality.
.
When bodywork is damaged, the customer rightly ex-
pects it to be expertly repaired to the same quality stan-
dards.
.
At the same time, for his safety, the customer expects
you to have comprehensive knowledge of materials,
measuring and straightening methods, possible distor-
tion, optimum corrosion prevention and much more be-
sides.
.
This publication is designed to help you update your
knowledge and give you an idea of what you require to
rectify moderate or severe accident damage, for your
own safety and for the satisfaction of your customers.
2. IMPORTANT SAFETY NOTICE
2–1. BEFORE BEGINNING WORK
S Disconnect the battery to reduce the possibility of fire
caused by electrical shorts.
S Check for fuel leaks and repair as necessary.
S Remove the fuel tank and/or fuel lines if welding equip-
ment is to be used near the fuel system.
S Before welding, sanding or cutting, protect carpets and
seats with fire–proof covers.
S Follow standard safety practices when using toxic or
flammable liquids.
S Use standard safety equipment when spraying paint,
welding, cutting, sanding or grinding. Standard safety
equipment includes.
S Respirator and filter masks: Designed to filter out toxic
fumes, mist, dust or other airborn particles. Use a respi-
rator or filter mask designed to protect you from the haz-
ards of the particular job; some respirators, for example,
are designed to filter out only dust and airborn particles,
not toxic fumes.
S Safety goggles or glasses: Designed to protect your
eyes from projectiles, dust particles or splashing liquid.
S Gloves: Rubber gloves protect against corrosive chemi-
cals. Welding gloves protect against burns and abra-
sions caused by welding, sanding or grinding.
S Safety shoes: Non–slip soles protect against slipping.
Metal toe inserts protect against falling objects.
S Ear plugs: Protect eardrums from harmful noise levels.
.
2–2. DURING WORK
S Do not smoke while working near the fuel system.
S Deposit gas or solvent–soaked shop towels in an ap-
proved container.
S Brake lining contains asbestos, which can cause cancer.
Do not use an air hose to blow off brake assemblies: use
only an approved vacuum cleaner, and wear an ap-
proved filter mask or respirator.
S Always attach a safety cable when using a hydraulic ram
or a frame straightening table: do not stand in direct line
with the chains used on such equipment.