2004 DAEWOO LACETTI Rod

FIVE–SPEED MANUAL TRANSAXLE 5B – 19
DAEWOO V–121 BL4
Installation Procedure
1. Coat the O–ring with petroleum jelly.
2. Install the speedometer–driven gear and the
speedometer housing.
3. Install the speedometer housing retaining bolt.
Tighten
Tighten the speedometer housing retaining bolt to 4
NSm (35 lb–in).
4. Connect the speedometer speed sensor electrical
connector.
SHIFT LINKAGE ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rod clamp. Refer to ”Shift Linkage Ad-
justment” in this section.
3. Remove the clip and the bolt from universal joint.
4. Separate the universal joint from the transaxle.
5. Remove the fixing shaft pin and separate the link-
age connection part from the transaxle rear mount-
ing bracket.
6. Remove the shift linkage assembly.

5B – 20IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
Installation Procedure
1. Install the shift linkage assembly.
2. Install the fixing shaft pin and connect the linkage
connection part to the transaxle rear mounting
bracket.
3. Install the universal joint to the transaxle.
4. Install the clip and the bolt from universal joint.
5. Install the rod clamp. Refer to ”Shift Linkage Adjust-
ment” in this section.
6. Adjust the shift linkage. Refer to ”Shift Linkage Ad-
justment” in this section.
7. Connect the negative battery cable.
DRIVE AXLE SEAL
Tools Required
KM–519 Ring Installer
Removal Procedure
Notice : Do not damage the bearing adjusting ring with the
pry bar.
1. Remove the drive axle from the transaxle. Refer to
Section 3B, Manual Transaxle Drive Axle.
2. Remove the drive axle seal by lifting the outer lip of
the seal with a pry bar.
Installation Procedure
1. Install the new drive axle seal using the ring install-
er KM–519 and a hammer.
2. Coat the seal lip with the transaxle fluid.
3. Install the drive. Refer to Section 3B, Manual Trans-
axle Drive Axle.

5B – 26IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
UNIT REPAIR
MAJOR COMPONENT DISASSEMBLY
Tools Required
J–6125–B Slide Hammer
J–22888–20–A BearingPuller with J–22888–35 Puller
Legs
KM–553–A Fifth Gear Puller
J–36633 Snap Ring Retainer
KM–113–2 Base
J–42469 Shift Rod Remover
KM–552 Fixture
Disassembly Procedure
1. Remove the transaxle from the vehicle. Refer to
”Transaxle Assembly” in this section.
2. Remove the filler plug at the cover.
3. Remove the bolts from the gearshift lever cover.
4. Remove the gearshift lever cover.

FIVE–SPEED MANUAL TRANSAXLE 5B – 27
DAEWOO V–121 BL4
5. Bolt the gearshift lever cover to the fixture KM–552.
6. Position the fixture KM–552 into the base
KM–113–2.
7. Remove the snap ring, the bushing, the spring, and
the intermediate lever.
8. Remove the shift finger lever pin.
9. Remove the gearshift rod and the shift finger lever.

FIVE–SPEED MANUAL TRANSAXLE 5B – 31
DAEWOO V–121 BL4
24. Remove the input drive fifth–gear snap ring.
25. Remove the input drive fifth gear using the fifth–
gear puller KM–553–A.
26. Remove the bolts and the fifth–gearshift connector
from the bearing plate using the pawl.
27. Remove the four shift–rod plugs using the shift rod
remover J–42469 and the slide hammer J–6125–B.

5B – 32IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
28. Remove the spring and the rod lock pin from the
small plug hole.
29. Remove the pin from the reverse gearshift rod/fork
assembly.
30. Remove the reverse gearshift rod/fork assembly
from the bearing plate.
31. Remove the bolts from the support bracket.

FIVE–SPEED MANUAL TRANSAXLE 5B – 33
DAEWOO V–121 BL4
32. Remove the first–second gearshift fork holding pin.
33. Drive the first–second gearshift rod out until it is just
free of the bearing plate.
34. Remove the support bracket from the bearing plate.
35. Remove the third–fourth gearshift fork holding pin
and the third–fourth gearshift rod.

5B – 34IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
36. Remove the fifth gearshift lever from the bearing
plate.
37. Remove the first–second gearshift rod.
38. Compress the snap ring holding the mainshaft and
secure it with the snap ring retainer J–36633.
39. Hold the snap ring open at the base of the input
shaft using the snap ring pliers.
40. Remove the mainshaft assembly and the input
shaft assembly from the bearing plate.