2004 DAEWOO LACETTI engine controls

1C2 – 62I1.8L DOHC ENGINE MECHANICAL
DAEWOO V–121 BL4
14. Install the intake camshaft.
15. Install the intake camshaft bearing caps in their
original positions.
16. Install the exhaust camshaft.
17. Install the exhaust camshaft bearing caps in their
original positions.
18. Install the camshaft bearing cap bolts.
19. Tighten the camshaft bearing cap bolts gradually
and in the sequence shown for each camshaft cap.
Tighten
Tighten the camshaft bearing cap bolts to 8 NSm (71
lb–in).
20. Install the spark plugs.
Tighten
Tighten the spark plugs to 20 NSm (15 lb–ft).
21. Install the DIS coil and EGR mounting bracket.
22. Install the DIS coil and EGR mounting bracket
bolts.
Tighten
Tighten the direct ignition system coil and exhaust
gas recirculation mounting bracket bolts to 25 NSm
(18 lb–ft).
23. Install the intake manifold studs.
24. Install the intake manifold gasket.
25. Install the intake manifold.
26. Install the intake manifold retaining nuts and retain-
ing bolt in the sequence shown.
Tighten
Tighten the intake manifold retaining nuts and retain-
ing bolt to 22 NSm (16 lb–ft).
27. Install the fuel rail assembly. Refer to Section 1F,
Engine Controls.
28. Install the thermostat housing assembly.
29. Install the thermostat housing mounting bolts.
Tighten
Tighten the thermostat housing mounting bolts to 15
NSm (11 lb–ft).
30. Install the coolant bypass housing and mounting
bolts.
Tighten
Tighten the coolant bypass housing bolts to 15 NSm
(11 lb–ft).

1D – 18IENGINE COOLING
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
GENERAL DESCRIPTION
The cooling system maintains the engine temperature at
an efficient level during all engine operating conditions.
When the engine is cold, the cooling system cools the en-
gine slowly or not at all. This slow cooling of the engine al-
lows the engine to warm up quickly.
The cooling system includes a radiator and recovery sub-
system, cooling fans, a thermostat and housing, a coolant
pump, and a coolant pump drive belt. The timing belt
drives the coolant pump.
All components must function properly in order for the
cooling system to operate. The coolant pump draws the
coolant from the radiator. The coolant then circulates
through water jackets in the engine block, the intake man-
ifold, and the cylinder head. When the coolant reaches the
operating temperature of the thermostat, the thermostat
opens. The coolant then goes back to the radiator where
it cools.
This system directs some coolant through the hoses to the
heater core. This provides for heating and defrosting. The
surge tank is connected to the radiator to recover the cool-
ant displaced by expansion from the high temperatures.
The surge tank maintains the correct coolant level.
The cooling system for this vehicle has no radiator cap or
filler neck. The coolant is added to the cooling system
through the surge tank.
RADIATOR
This vehicle has a lightweight tube–and–fin aluminum ra-
diator. Plastic tanks are mounted on the right and the left
sides of the radiator core.
On vehicles equipped with automatic transaxles, the
transaxle fluid cooler lines run through the left radiator
tank. A radiator drain cock is on this radiator.
To drain the cooling system, open the drain cock.
SURGE TANK
The surge tank is a transparent plastic reservoir, similar to
the windshield washer reservoir.
The surge tank is connected to the radiator by a hose and
to the engine cooling system by another hose. As the ve-
hicle is driven, the engine coolant heats and expands. The
portion of the engine coolant displaced by this expansion
flows from the radiator and the engine into the surge tank.
The air trapped in the radiator and the engine is degassed
into the surge tank.When the engine stops, the engine coolant cools and con-
tracts. The displaced engine coolant is then drawn back
into the radiator and the engine. This keeps the radiator
filled with the coolant to the desired level at all times and
increases the cooling efficiency.
Maintain the coolant level between the MIN and the MAX
marks on the surge tank when the system is cold.
WATER PUMP
The belt–driven centrifugal water pump consists of an im-
peller, a drive shaft, and a belt pulley. The water pump is
mounted on the front of the transverse–mounted engine,
and is driven by the timing belt.
The impeller is supported by a completely sealed bearing.
The water pump is serviced as an assembly and, there-
fore, cannot be disassembled.
THERMOSTAT
A wax pellet–type thermostat controls the flow of the en-
gine coolant through the engine cooling system. The ther-
mostat is mounted in the thermostat housing to the front
of the cylinder head.
The thermostat stops the flow of the engine coolant from
the engine to the radiator in order to provide faster warm–
up, and to regulate the coolant temperature. The thermo-
stat remains closed while the engine coolant is cold, pre-
venting circulation of the engine coolant through the
radiator. At this point, the engine coolant is allowed to cir-
culate only throughout the heater core to warm it quickly
and evenly.
As the engine warms, the thermostat opens. This allows
the engine coolant to flow through the radiator, where the
heat is dissipated through the radiator. This opening and
closing of the thermostat permits enough engine coolant
to enter the radiator to keep the engine within proper en-
gine temperature operating limits.
The wax pellet in the thermostat is hermetically sealed in
a metal case. The wax element of the thermostat expands
when it is heated and contracts when it is cooled.
As the vehicle is driven and the engine warms, the engine
coolant temperature increases. When the engine coolant
reaches a specified temperature, the wax pellet element
in the thermostat expands and exerts pressure against the
metal case, forcing the valve open. This allows the engine
coolant to flow through the engine cooling system and cool
the engine.
As the wax pellet cools, the contraction allows a spring to
close the valve.
The thermostat begins to open at 87°C (189°F) and is fully
open at 102°C (216°F). The thermostat closes at 86°C
(187°F).

SECTION : 1F
ENGINE CONTROLS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit o r w hen a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will
help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
SPECIFICATIONS1F–6 . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Data Display Tables 1F–6. . . . . . . . . . . . . . . . .
Engine Data Display Table Definitions 1F–7. . . . . . . .
Fastener Tightening Specifications 1F–10. . . . . . . . .
Fuel System Specifications 1F–11. . . . . . . . . . . . . . . . .
Temperature Vs Resistance 1F–11. . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS1F–12 . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 1 OF 6) 1F–12. . . . . . . . . . . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 2 OF 6) 1F–13. . . . . . . . . . . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 3 OF 6) 1F–14. . . . . . . . . . . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 4 OF 6) 1F–15. . . . . . . . . . . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 5 OF 6) 1F–16. . . . . . . . . . . . . .
ECM Wiring Diagram
(1.4L/1.6L DOHC – 6 OF 6) 1F–17. . . . . . . . . . . . . .
ECM Wiring Diagram (1.8L DOHC – 1 OF 6) 1F–18.
ECM Wiring Diagram (1.8L DOHC – 2 OF 6) 1F–19.
ECM Wiring Diagram (1.8L DOHC – 3 OF 6) 1F–20.
ECM Wiring Diagram (1.8L DOHC – 4 OF 6) 1F–21.
ECM Wiring Diagram (1.8L DOHC – 5 OF 6) 1F–22.
ECM Wiring Diagram (1.8L DOHC – 6 OF 6) 1F–23.
Connector End View 1F–24. . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATOR1F–28 . . . . . . . . . . . . . . . . . . .
Component Locator (1.4L/1.6L DOHC) 1F–28. . . . . .
Component Locator (1.8L DOHC) 1F–29. . . . . . . . . . .
DIAGNOSIS1F–30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM DIAGNOSIS 1F–30. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 1F–30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Idle Learn Procedure 1F–30. . . . . . . . . . . . . . . . . . . . . .
TEC (Tooth Error Correction) Learn Procedure 1F–31ON–Board Diagnostic (EOBD) System Check
(1.4L/1.6L DOHC) 1F–32. . . . . . . . . . . . . . . . . . . . . . .
ON–Board Diagnostic (EOBD) System Check
(1.8L DOHC) 1F–34. . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple ECM Informationn Sensor Dtcs Set 1F–36. .
Engine Cranks But Will Not Run
(1.4L/1.6L DOHC) 1F–40. . . . . . . . . . . . . . . . . . . . . . .
Engine Cranks But Will Not Run (1.8L DOHC) 1F–47
No Malfunction Indicator Lamp (
1.4L/1.6L DOHC) 1F–54. . . . . . . . . . . . . . . . . . . . . . .
No Malfunction Indicator Lamp (1.8L DOHC) 1F–56.
Malfunction Indicator Lamp On Steady (1.4L/1.6L
DOHC) 1F–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp On Steady
(1.8L DOHC) 1F–60. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel System Diagnosis 1F–62. . . . . . . . . . . . . . . . . . . .
Fuel Pump Relay Circuit Check
(1.4L/1.6L DOHC) 1F–65. . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump Relay Circuit Check (1.8L DOHC) 1F–68.
Main Relay Circuit Check (1.4L/1.6L DOHC) 1F–71.
Main Relay Circuit Check (1.8L DOHC) 1F–73. . . . . .
Manifold Absolute Pressure Check
(1.4L/1.6L DOHC) 1F–75. . . . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure Check
(1.8L DOHC) 1F–77. . . . . . . . . . . . . . . . . . . . . . . . . . .
Idle Air Control System Check
(1.4L/1.6L DOHC) 1F–79. . . . . . . . . . . . . . . . . . . . . . .
Idle Air Control System Check (1.8L DOHC) 1F–82. .
Ignition System Check (1.4L/1.6L DOHC) 1F–85. . . .
Ignition System Check (1.8L DOHC) 1F–88. . . . . . . .
Engine Cooling Fan Circuit Check – Dual Fan
(1.4L/1.6L DOHC) 1F–93. . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling Fan Circuit Check – Dual Fan
(1.8L DOHC) 1F–100. . . . . . . . . . . . . . . . . . . . . . . . . .
Data Link Connector Diagnosis
(1.4L/1.6L DOHC) 1F–106. . . . . . . . . . . . . . . . . . . . . .
Data Link Connector Diagnosis (1.8L DOHC) 1F–108
Fuel Injector Balance Test 1F–110. . . . . . . . . . . . . . . .

1F – 2IENGINE CONTROLS
DAEWOO V–121 BL4
TROUBLE CODE DIAGNOSIS
(1.4L/1.6L DOHC) 1F–111. . . . . . . . . . . . . . . . . . . . . . . .
Clearing Trouble Codes 1F–111. . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Codes (1.4L/1.6L DOHC) 1F–111.
DTC P0107 Manifold Absolute Pressure Sensor
Low Voltage 1F–114. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0108 Manifold Absolute Pressure Sensor
High Voltage 1F–117. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0112 Intake Air Temperature Sensor Low
Voltage 1F–120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0113 Intake Air Temperature Sensor High
Voltage 1F–122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0117 Engine Coolant Temperature
Sensor Low Voltage 1F–125. . . . . . . . . . . . . . . . . . . .
DTC P0118 Engine Coolant Temperature
Sensor High Voltage 1F–128. . . . . . . . . . . . . . . . . . . .
DTC P0122 Throttle Position Sensor Low
Voltage 1F–131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0123 Throttle Position Sensor High
Voltage 1F–134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0131 Front Heated Oxygen Sensor Low
Voltage 1F–137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0132 Front Heated Oxygen Sensor High
Voltage 1F–140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0133 Front Heated Oxygen Sensor No
Activity 1F–142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0135 Front Heated Oxygen Sensor Heater
Circuit Not Functioning 1F–145. . . . . . . . . . . . . . . . . .
DTC P0137 Rear Heated Oxygen Sensor Low
Voltage 1F–148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0138 Rear Heated Oxygen Sensor High
Voltage 1F–151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0140 Rear Heated Oxygen Sensor No
Activity 1F–153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0141 Rear Heated Oxygen Sensor Heater
Malfunction 1F–156. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0171 Fuel Trim System Too Lean 1F–158. . . .
DTC P0172 Fuel Trim System Too Rich 1F–162. . . . .
DTC P0222 Main Throttle Idle Actuator (MTIA)
Low Voltage 1F–165. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0223 Main Throttle Idle Actuator (MTIA)
High Voltage 1F–168. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0261 Injector 1 Low Voltage 1F–171. . . . . . . . .
DTC P0262 Injector 1 High Voltage 1F–173. . . . . . . .
DTC P0264 Injector 2 Low Voltage 1F–175. . . . . . . . .
DTC P0265 Injector 2 High Voltage 1F–177. . . . . . . .
DTC P0267 Injector 3 Low Voltage 1F–179. . . . . . . . .
DTC P0268 Injector 3 High Voltage 1F–181. . . . . . . .
DTC P0270 Injector 4 Low Voltage 1F–183. . . . . . . . .
DTC P0271 Injector 4 High Voltage 1F–185. . . . . . . . DTC P0300 Multiple Cylinder Misfire(Catalyst
Damage) 1F–188. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0300 Multiple Cylinder Misfire(Increase
Emission) 1F–192. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0327 Knock Sensor Circuit Fault
(1.4L DOHC) 1F–195. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0327 Knock Sensor Circuit Fault
(1.6L DOHC) 1F–198. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0335 Magnetic Crankshaft Position
Sensor Electrical Error 1F–201. . . . . . . . . . . . . . . . . .
DTC P0336 58X Crankshaft Position Sensor
No Plausible Signal 1F–204. . . . . . . . . . . . . . . . . . . .
DTC P0337 58X Crankshaft Position Sensor
No Signal 1F–207. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0341 Camshaft Position Sensor
Rationality 1F–210. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0342 Camshaft Position Sensor Signal 1F–212
DTC P0351 Ignition Signal Coil A Fault 1F–214. . . . .
DTC P0352 Ignition Signal Coil B Fault 1F–216. . . . .
DTC P0400 Exhaust Gas Recirculation Out
Of Limit 1F–218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0404 Exhaust Gas Recirculation
Opened 1F–221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0405 EGR Pintle Position Sensor Low
Voltage 1F–224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0406 EGR Pintle Position Sensor High
Voltage 1F–227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0420 Catalyst Low Efficiency 1F–230. . . . . . . .
DTC P0444 EVAP Purge Control Circuit No
Signal 1F–232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0445 EVAP Purge Control Circuit Fault 1F–235
DTC P0462 Fuel Level Sensor Low Voltage
(1.6L DOHC Only) 1F–238. . . . . . . . . . . . . . . . . . . . .
DTC P0463 Fuel Level Sensor High Voltage
(1.6L DOHC Only) 1F–241. . . . . . . . . . . . . . . . . . . . .
DTC P0480 Low Speed Cooling Fan Relay
Circuit Fault (1.4L DOHC) 1F–245. . . . . . . . . . . . . . .
DTC P0480 Low Speed Cooling Fan Relay
Circuit Fault (1.6L DOHC) 1F–248. . . . . . . . . . . . . . .
DTC P0481 High Speed Cooling Fan Relay
Circuit Fault (1.4L DOHC) 1F–251. . . . . . . . . . . . . . .
DTC P0481 High Speed Cooling Fan Relay
Circuit Fault (1.6L DOHC) 1F–254. . . . . . . . . . . . . . .
DTC P0501 Vehicle Speed No Signal
(M/T Only) 1F–257. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0510 Throttle Position Switch Circuit Fault
(1.4L DOHC) 1F–260. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0510 Throttle Position Switch Circuit
Fault (1.6L DOHC) 1F–262. . . . . . . . . . . . . . . . . . . . .
DTC P0532 A/C Pressure Sensor Low Voltage 1F–264
DTC P0533 A/C Pressure Sensor High
Voltage 1F–267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE CONTROLS 1F – 3
DAEWOO V–121 BL4
DTC P0562 System Voltage(Engine Side) Too
Low 1F–270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0563 System Voltage(Engine Side) Too
High 1F–272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0601 Engine Control Module Checksum
Error 1F–274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0604 Engine Control Module Internal/External
RAM Error 1F–275. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0605 Engine Control Module INMVY Write
Error 1F–276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0656 Fuel Level Gauge Circuit Fault 1F–277. .
DTC P1181 Variable Intake Manifold Solenoid
Low Voltage 1F–279. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1182 Variable Intake Manifold Solenoid
High Voltage 1F–281. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1230 Fuel Pump Relay Low Voltage
(1.4L DOHC) 1F–283. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1230 Fuel Pump Relay Low Voltage
(1.6L DOHC) 1F–286. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1231 Fuel Pump Relay High Voltage
(1.4L DOHC) 1F–289. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1231 Fuel Pump Relay High Voltage
(1.6L DOHC) 1F–292. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1320 Crankshaft Segment Period
Segment Adaptation At Limit 1F–295. . . . . . . . . . . .
DTC P1321 Crankshaft Segment Period Tooth
Error 1F–297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1382 Rough Road Data Invalid
(NON ABS) 1F–299. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1382 Rough Road Data Invalid (ABS) 1F–302
DTC P1385 Rough Road Sensor Circuit Fault
(NON ABS) 1F–305. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1402 Exhaust Gas Recirculation
Blocked 1F–308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1403 Exhaust Gas Recirculation Valve
Failure 1F–310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1404 Exhaust Gas Recirculation Closed1F–313
DTC P1511 Idle Charge Actuator Circuit Fault 1F–316
DTC P1512 Idle Charge Actuator Mechanical
Error 1F–319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1513 Idle Charge Actuator Functional
Error 1F–321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1537 A/C Compressor Relay High
Voltage 1F–324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1538 A/C Compressor Relay Low
Voltage 1F–326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1610 Main Relay High Voltage
(1.4L DOCH) 1F–328. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1610 Main Relay High Voltage
(1.6L DOHC) 1F–330. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1611 Main Relay Low Voltage
(1.4L DOHC) 1F–332. . . . . . . . . . . . . . . . . . . . . . . . . . DTC P1611 Main Relay Low Voltage
(1.6L DOHC) 1F–334. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1628 Immobilizer No Successful
Communication 1F–336. . . . . . . . . . . . . . . . . . . . . . . .
DTC P1629 Immobilizer Wrong Computation 1F–338
DTC P1660 Malfunction Indicator Lamp (MIL)
High Voltage 1F–340. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1661 Malfunction Indicator Lamp (MIL)
Low Voltage 1F–342. . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE CODE DIAGNOSIS (1.8L DOHC) 1F–344.
Clearing Trouble Codes 1F–344. . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Codes (1.8L DOHC) 1F–344. . . .
DTC P0106 Manifold Absolute Pressure
Rationality 1F–347. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0107 Manifold Absolut Pressure Low
Voltage 1F–349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0108 Manifold Absolut Pressure High
Voltage 1F–352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0112 Intake Air Temperature Low
Voltage 1F–355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0113 Intake Air Temperature High
Voltage 1F–358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0117 Engine Coolant Temperature Low
Voltage 1F–361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0118 Engine Coolant Temperature High
Voltage 1F–363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0122 Throttle Position Sensor Low
Voltage 1F–366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0123 Throttle Position Sensor High
Voltage 1F–369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0131 Front Heated Oxygen Sensor
(HO2S1) Low Voltage 1F–372. . . . . . . . . . . . . . . . . .
DTC P0132 Front Heated Oxygen Sensor
(HO2S1) High Voltage 1F–375. . . . . . . . . . . . . . . . . .
DTC P0133 Front Heated Oxygen Sensor
(HO2S1) Slow Response 1F–378. . . . . . . . . . . . . . .
DTC P0134 Front Heated Oxygen Sensor
(HO2S1) No Activity or Open 1F–382. . . . . . . . . . . .
DTC P0135 Front Heated Oxygen Sensor
(HO2S1) Heater Circuit Not Functioning 1F–385. . .
DTC P0137 Rear Heated Oxygen Sensor
(HO2S2) Low Voltage 1F–388. . . . . . . . . . . . . . . . . .
DTC P0138 Rear Heated Oxygen Sensor
(HO2S2) High Voltage 1F–391. . . . . . . . . . . . . . . . . .
DTC P0140 Rear Heated Oxygen Sensor
(HO2S2) No Activity or Open 1F–394. . . . . . . . . . . .
DTC P0141 Rear Heated Oxygen Sensor
(HO2S2) Heater Circuit Not Functioning 1F–397. . .
DTC P0171 Fuel Trim System Too Lean 1F–400. . . .
DTC P0172 Fuel Trim System Too Rich 1F–404. . . . .
DTC P0201 Injector 1 Circuit Fault 1F–408. . . . . . . . .
DTC P0202 Injector 2 Circuit Fault 1F–411. . . . . . . . .

1F – 4IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0203 Injector 3 Circuit Fault 1F–414. . . . . . . . .
DTC P0204 Injector 4 Circuit Fault 1F–417. . . . . . . . .
DTC P0300 Multiple Cylinder Misfire Detected 1F–421
DTC P0301 Cylinder 1 Misfire 1F–426. . . . . . . . . . . . .
DTC P0302 Cylinder 2 Misfire 1F–431. . . . . . . . . . . . .
DTC P0303 Cylinder 3 Misfire 1F–436. . . . . . . . . . . . .
DTC P0304 Cylinder 4 Misfire 1F–441. . . . . . . . . . . . .
DTC P0317 Rough Road Sensor Source Not
Detected 1F–445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0325 Knock Sensor Internal
Malfunction 1F–447. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0327 Knock Sensor Circuit Fault 1F–449. . . . .
DTC P0336 58X Crank Position Extra/Missing
Pulses 1F–452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0337 58X Crank Position Sensor No
Signal 1F–455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0341 Camshaft Position Sensor
Rationality 1F–458. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0342 Camshaft Position Sensor No
Signal 1F–461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0351 Ignition Control Circuit A Fault
(Cylinder 1 and 4) 1F–464. . . . . . . . . . . . . . . . . . . . . .
DTC P0352 Ignition Control Circuit B Fault
(Cylinder 2 and 3) 1F–466. . . . . . . . . . . . . . . . . . . . . .
DTC P0401 Exhaust Gas Recirculation Insufficient
Flow 1F–468. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0402 Exhaust Gas Recirculation Excessive
Flow 1F–470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0404 Exhaust Gas Recirculation Open
Valve Position Error 1F–474. . . . . . . . . . . . . . . . . . . .
DTC P0405 Exhaust Gas Recirculation Pintle
Position Low Voltage 1F–478. . . . . . . . . . . . . . . . . . .
DTC P0406 Exhaust Gas Recirculation Pintle
Position High Voltage 1F–481. . . . . . . . . . . . . . . . . . .
DTC P0420 Catalyst Oxygen Sensor Low
Efficiency 1F–484. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0443 Evaporative Emission System Purge
Solenoid Control Circuit 1F–486. . . . . . . . . . . . . . . . .
DTC P0461 Fuel Level Struck 1F–489. . . . . . . . . . . . .
DTC P0462 Fuel Level Low Voltage 1F–492. . . . . . . .
DTC P0463 Fuel Level High Voltage 1F–495. . . . . . .
DTC P0502 Vehicle Speed Sensor No Signal
(Engine Side) 1F–498. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0506 Idle Speed RPM Lower Than Desired
Idle Speed 1F–501. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0507 Idle Speed RPM Higher Than Desired
Idle Speed 1F–504. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0532 A/C Pressure Sensor Low Voltage 1F–507
DTC P0533 A/C Pressure Sensor High
Voltage 1F–510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DTC P0562 System Voltage Too Low
(Engine Side) 1F–513. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0563 System Voltage Too High
(Engine Side) 1F–515. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0601 ECM Checksum Fault
(Engine Side) 1F–517. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0602 ECM Reprogrom Error 1F–518. . . . . . . .
DTC P0607 Lower Power Counter Error 1F–519. . . .
DTC P0700 Transaxle Control Module
Malfunction 1F–520. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1106 Manifold Abosolute Pressure
Intermittent High Voltage 1F–522. . . . . . . . . . . . . . . .
DTC P1107 Manifold Abosolute Pressure
Intermittent Low Voltage 1F–524. . . . . . . . . . . . . . . .
DTC P1111 Intake Air Temperature Intermittent
High Voltage 1F–526. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1112 Intake Air Temperature Intermittent
Low Voltage 1F–529. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1114 Engine Coolant Temperature
Intermittent Low Voltage 1F–531. . . . . . . . . . . . . . . .
DTC P1115 Engine Coolant Temperature
Intermittent High Voltage 1F–533. . . . . . . . . . . . . . . .
DTC P1121 Throttle Position Sensor Intermittent
High Voltage 1F–535. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1122 Throttle Position Sensor Intermittent
Low Voltage 1F–537. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1133 Front Heated Oxyzen Sensor
(HO2S1) Too Few Transitions 1F–539. . . . . . . . . . .
DTC P1134 Front Heated Oxyzen Sensor
(HO2S1) Transitions Ratio 1F–543. . . . . . . . . . . . . .
DTC P1167 Front Heated Oxyzen Sensor
(HO2S1) Rich in Decel Fuel Cutoff (DFCO) 1F–546
DTC P1171 Fuel Trim System Lean During Power
Enrichment 1F–548. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1336 58X Crank Position Tooth Error Not
Learned 1F–550. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1391 G Sensor Rough Road Rationality 1F–552
DTC P1392 G Sensor Rough Low Voltage 1F–555. .
DTC P1393 G Sensor Rough High Voltage 1F–558. .
DTC P1396 ABS WSS Signal Variation 1F–561. . . . .
DTC P1397 ABS WSS No Signal 1F–563. . . . . . . . . .
DTC P1404 Exhaust Gas Recirculation Closed
Valve Pintle Error 1F–565. . . . . . . . . . . . . . . . . . . . . .
DTC P1601 SPI Communications Between
ECM and TCM 1F–568. . . . . . . . . . . . . . . . . . . . . . . .
DTC P1607 Lower Power Counter Reset 1F–569. . .
DTC P1626 Immobilizer No Response 1F–570. . . . . .
DTC P1631 Immobilizer Invalid Response 1F–571. .
DTC P1650 SPI Communications Between Error
with SIDM Chip 1F–572. . . . . . . . . . . . . . . . . . . . . . . .
DTC P1655 SPI Communications Between Error
with PSVI Chip 1F–573. . . . . . . . . . . . . . . . . . . . . . . .

ENGINE CONTROLS 1F – 5
DAEWOO V–121 BL4
SYMPTOM DIAGNOSIS1F–574 . . . . . . . . . . . . . . . . . . .
Important Preliminary Checks 1F–574. . . . . . . . . . . . .
Intermittents 1F–574. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hard Start 1F–576. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surges or Chuggles 1F–579. . . . . . . . . . . . . . . . . . . . . .
Lack of Power, Sluggishness, or Sponginess 1F–581
Hesitation, Sag, Stumble 1F–583. . . . . . . . . . . . . . . . .
Cuts Out, Misses 1F–584. . . . . . . . . . . . . . . . . . . . . . . .
Poor Fuel Economy 1F–587. . . . . . . . . . . . . . . . . . . . . .
Rough, Unstable, or Incorrect Idle, Stalling 1F–588. .
Excessive Exhaust Emissions or Odors 1F–591. . . . .
Dieseling, Run–On 1F–592. . . . . . . . . . . . . . . . . . . . . . .
Backfire 1F–593. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR1F–594 . . . . . . . . . . . . .
ON–VEHICLE SERVICE 1F–594. . . . . . . . . . . . . . . . . . .
Fuel System Pressure Relief 1F–594. . . . . . . . . . . . . .
Fuel Tank 1F–594. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump 1F–596. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter 1F–597. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Rail and Injectors (1.4L/1.6L DOHC) 1F–598. . .
Fuel Rail and Injectors (1.8L DOHC) 1F–600. . . . . . .
Engine Coolant Temperature Sensor
(1.4L/1.6L DOHC) 1F–602. . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature Sensor
(1.8L DOHC) 1F–602. . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Position Sensor (1.8L DOHC) 1F–603. . . . . .
Throttle Body (1.4L/1.6L DOHC) 1F–603. . . . . . . . . . .
Throttle Body (1.8L DOHC) 1F–604. . . . . . . . . . . . . . .
Front Heated Oxygen Sensor (HO2S 1)
(1.4L/1.6L DOHC) 1F–606. . . . . . . . . . . . . . . . . . . . . .
Front Heated Oxygen Sensor (HO2S 1)
(1.8L DOHC) 1F–607. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Heated Oxygen Sensor (HO2S 2) 1F–607. . . . .
Intake Air Temperature Sensor
(1.4L/1.6L DOHC) 1F–608. . . . . . . . . . . . . . . . . . . . . .
Intake Air Temperature Sensor (1.8L DOHC) 1F–609
Idle Air Control Valve (1.8L DOHC) 1F–609. . . . . . . . .
Manifold Absolute Pressure Sensor
(1.4L/1.6L DOHC) 1F–610. . . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure Sensor
(1.8L DOHC) 1F–611. . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Gas Recirculation Valve
(1.4L/1.6L DOHC) 1F–611. . . . . . . . . . . . . . . . . . . . . .
Exhaust Gas Recirculation Valve (1.8L DOHC) 1F–612
Knock Sensor (1.4L/1.6L DOHC) 1F–612. . . . . . . . . .
Knock Sensor (1.8L DOHC) 1F–613. . . . . . . . . . . . . . .
Evaporative Emission Canister 1F–614. . . . . . . . . . . . Evaporative Emission Canister Purge Solenoid Valve 1
F–615
Crankshaft Position (CKP) Sensor
(1.4L/1.6L DOHC) 1F–615. . . . . . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor
(1.8L DOHC) 1F–616. . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Position Sensor (1.4L/1.6L DOHC) 1F–618
Camshaft Position Sensor (1.8L DOHC) 1F–619. . . .
Engine Control Module (1.4L/1.6L DOHC) 1F–620. . .
Engine Control Module (1.8L DOHC) 1F–621. . . . . . .
Electronic Ignition System Ignition Coil
(1.4L/1.6L DOHC) 1F–621. . . . . . . . . . . . . . . . . . . . . .
Electronic Ignition System Ignition Coil
(1.8L DOHC) 1F–622. . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION1F–623 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition System Operation 1F–623. . . . . . . . . . . . . . . .
Electronic Ignition System Ignition Coil 1F–623. . . . . .
Crankshaft Position Sensor 1F–623. . . . . . . . . . . . . . .
Camshaft Position Sensor 1F–623. . . . . . . . . . . . . . . .
Idle Air System Operation 1F–623. . . . . . . . . . . . . . . . .
Fuel Control System Operation 1F–623. . . . . . . . . . . .
Evaporative Emission Control System
Operation 1F–624. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evaporative Emission Canister 1F–625. . . . . . . . . . . .
Positive Crankcase Ventilation System
Operation 1F–625. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature Sensor 1F–625. . . . . . .
Throttle Position Sensor 1F–625. . . . . . . . . . . . . . . . . .
Catalyst Monitor Oxygen Sensors 1F–625. . . . . . . . . .
Exhaust Gas Recirculation Valve 1F–626. . . . . . . . . . .
Intake Air Temperature Sensor 1F–626. . . . . . . . . . . .
Idle Air Control Valve 1F–626. . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure Sensor 1F–626. . . . . . . .
Engine Control Module 1F–627. . . . . . . . . . . . . . . . . . .
Fuel Injector 1F–627. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knock Sensor 1F–627. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rough Road Sensor 1F–627. . . . . . . . . . . . . . . . . . . . .
Strategy–Based Diagnostics 1F–628. . . . . . . . . . . . . .
EOBD Serviceability Issues 1F–628. . . . . . . . . . . . . . .
Serial Data Communications 1F–629. . . . . . . . . . . . . .
On–Board Diagnostic (EOBD) 1F–629. . . . . . . . . . . . .
Comprehensive Component Monitor Diagnostic
Operation 1F–630. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common EOBD Terms 1F–630. . . . . . . . . . . . . . . . . . .
Reading Diagnostic Trouble Codes 1F–632. . . . . . . . .
Primary System–Based Diagnostics 1F–633. . . . . . . .

1F – 6IENGINE CONTROLS
DAEWOO V–121 BL4
SPECIFICATIONS
ENGINE DATA DISPLAY TABLES
Engine Data Display
Parameter
ScalingValue
Desired Idle SpeedRPMECM idle command (varies with temperature)
Engine RPMRPM± 50 RPM from desired RPM in drive (A/T) ± 50 RPM
from desired RPM in neutral (M/T)
MAPkPa29 – 55 (varies with manifold and barometric pressure)
Throttle Position VoltV0 v
Start–up IAT°Cvaries
Intake Air Temperature°C10 – 90 °C
Coolant Temperature (Start–up)°Cvaries
Engine Coolant Temperature°C85 – 105 °C
IAC Motor Position–1 – 50
O2 Sensor (B1–S1)mV1–1000 mV (varies continuously)
O2 Sensor (B1–S2)mV1–1000 mV (varies continuously)
Fuel System StatusClosed Loop/Open
Loop”Closed Loop” (may enter ”Open Loop” at extended idle)
Rich/Lean (B1–S1)Rich/Leanvaries
Lean to Rich AveragemS10 –211 ms or 0 ms
Rich to Lean AveragemS10 –211 ms or 0 ms
Engine Load Value%0 – 100 % (varies)
Short Term Fuel Trim%–30 – 30%
Long Term Fuel Trim%–30 – 30%
Linear EGR FeedbackVvaries
EGR Duty Cycle%0 %
EGR EWMA Result–< = 0
Spark Advance°varies
MIL OdometerKm0 Km
MIL On TimeMin0 Min
Base Injection PWMmS1.0 – 5.0 ms
Barometric PressurekPavaries with altitude
Ignition VoltageV13.5 – 14.8 V
Air/Fuel RatioRatio14.6 (Closed Loop Enable)
Calculated Air FlowG/Svaries
Total Misfire (Current)–0
Misfire History Cyl. 1–0
Misfire History Cyl. 2–0
Misfire History Cyl. 3–0
Misfire History Cyl. 4–0
Vehicle SpeedKm/H0 Km/H
A/C PressureVvaries