AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 29
DAEWOO V–121 BL4
CODE 6 – POWER TRANSISTOR ERROR
StepActionValue(s)YesNo
11. Disconnect the ATC controller connectors A
and B.
2. Disconnect the connectors from the power
transistor.
3. Measure the resistance circuit GRY/BLK from
terminal 4 of the power transistor to terminal
B1 of the ATC controller.
Does the resistance equal the specified value? 0 WGo to Step 2Go to Step 6
2Measure the resistance in the circuit from terminal
1 of the power transistor to terminal B12 of the ATC
controller.
Does the resistance equal the specified value? 0 ΩGo to Step 3Go to Step 6
31. Reconnect the wiring harness to the ATC con-
troller and to the power transistor.
2. Turn the ignition switch to ON.
3. Measure the voltage from ground to terminal
B12 of the ATC controller.
4. Cycle the fan speed controller manually from
the lowest (speed 1) to the highest speed (8).
Do the voltages measured match approximately the
specified values within ±0.5 v?1: 4.0 v
2: 5.0 v
3: 6.0 v
4: 7.0 v
5: 8.0 v
6: 9.0 v
7: 10.0 v
8: Max Hi:Go to Step 4Go to Step 5
4Replace the ATC controller.
Is the repair complete?–System OK–
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 31
DAEWOO V–121 BL4
CODE 7 – MAX–HI RELAY ERROR
StepActionValue(s)YesNo
11. Turn the ignition switch ON.
2. Set the blower speed manually for maximum
speed.
3. Measure voltage between the ATC controller
terminal A10 and ground.
Is the voltage approximately equal to the specified
value? 0 ΩGo to Step 3Go to Step 2
2Replace the ATC controller.
Is the repair complete?–System OK–
31. Check the wiring harness associated with the
MAX–HI relay for defects or high terminal re-
sistance.
2. Repair any defects found.
Is the repair complete?–System OKGo to Step 4
4Replace the MAX–HI relay.
Is the repair complete?–System OK–
SECTION : 8A
SEAT BELTS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS8A–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 8A–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS8A–2 . . . . .
Driver Seat Belt Warning 8A–2. . . . . . . . . . . . . . . . . . . .
DIAGNOSIS8A–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Seat Belt Warning 8A–3. . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR8A–4 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 8A–4. . . . . . . . . . . . . . . . . . . . .
Pretensioner Front Seat Belt 8A–4. . . . . . . . . . . . . . . .
Front Seat Belt Height Adjuster 8A–5. . . . . . . . . . . . . . Three–Point Rear Seat Belt (LH,CENTER, RH) 8A–6
Front Seat Belt Buckle 8A–7. . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION 8A–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Seat Belt Warning 8A–9. . . . . . . . . . . . . . . . . . . .
Three–Point ELR Front Seat Belt With
Pretensioner 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three–Point CLR (ELR) Rear Outboard Seat
Belt 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operational and Functional Checks 8A–9. . . . . . . . . .
Child Seat Tether Anchor 8A–9. . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Child Seat Tether Anchor Bolt2518–
Front Seat Belt Height Adjuster Bolts2317–
Seat Belt Anchor Bolt3828–
Seat Belt Retractor Bracket Screws3–27
Seat Belt Retractor Bolt3828–
SEAT BELTS 8A – 3
DAEWOO V–121 BL4
DIAGNOSIS
DRIVER SEAT BELT WARNING
Seat Belt Warning Lamp Does Not Turn On at Any Time
StepActionValue(s)YesNo
1Check the seat belt warning fuse F4.
Is fuse F4 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuse F4.
Is the voltage equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit for fuse F4.
Is the repair complete?–System OK–
51. Disconnect the seat belt switch connector (lo-
cated under the driver’s seat).
2. Connect a jumper between the terminals on the
harness side of the seat belt switch connector.
3. Turn the ignition ON.
Does the seat belt warning lamp turn on?–Go to Step 6Go to Step 7
6Replace the seat belt switch.
Is the repair complete?–System OK–
71. Remove the instrument cluster.
2. Check the seat belt warning lamp bulb.
Is the bulb OK?–Go to Step 9Go to Step 8
8Replace the warning lamp bulb.
Is the repair complete?–System OK–
9Repair the open circuit between instrument cluster
terminal A11 and ground.
Is the repair complete?–System OK–
SEAT BELTS 8A – 9
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
DRIVER SEAT BELT WARNING
The driver’s safety belt incorporates a safety belt reminder
light in the instrument cluster to remind the driver if the
safety belt is not fastened when the the ignition is turned
ON.
THREE–POINT ELR FRONT SEAT
BELT WITH PRETENSIONER
The three–point emergency locking retractor (ELR) front
seat belt pretensioner is always unlocked, allowing the
passenger freedom of movement, except in emergencies
such as rapid deceleration, rapid acceleration, or hard cor-
nering maneuvers.
The front seat belt pretensioner contains an ignitor charge
and a gas generator to inflate the pretensioner. The pre-
tensioner also includes wiring and a connector. The con-
nector of the pretensioner contains a shorting bar which
short–circuits the pretensioner high circuit to the preten-
sioner low circuit when the connector is disconnected. The
shorting bar prevents current from traveling through the
pretensioner during servicing. The shorting bar disen-
gaged when the connecotr is connected.
The pretensioner is an electronically controlled pyrotech-
nical reactor which reduce seat belt slack when it is actived
with air bags.
The front seat belt pretensioner must be replaced after an
accident that cause its activation.
THREE–POINT CLR (ELR) REAR
OUTBOARD SEAT BELT
The rear outboard seating positions use the three–point
child locking retractor (CLR) or emergency locking retrac-
tor (ELR) seat belts. The three–point CLR (ELR) seat beltis always unlocked, allowing the passenger freedom of
movement, except in emergencies such as rapid decel-
eration, rapid acceleration, or hard cornering maneuvers.
OPERATIONAL AND FUNCTIONAL
CHECKS
CAUTION :
S Keep sharp objects and potentially damaging
objects away from the seat belts.
S Avoid bending or damaging any portion of the
buckle or the latch plate.
S Do not bleach or dye the belt webbing. Use
only mild soap and water in order to clean the
belts.
S When installing the seat belt anchor bolts and
the screws, start the bolts and the screws by
hand in order to prevent cross–threading.
S Do not attempt any repairs on the retractor
mechanisms or the covers. Replace any defec-
tive assemblies with new assemblies.
S Replace any belts that are cut or damaged in
any way.
1. Inspect all seat belt anchor bolts and the screws in
order to verify that they are secure.
2. Inspect the seat belt buckle. The buckle must lock
and unlock easily.
3. After inserting the latch into the buckle, tug sharply
on the belt. The buckle must remain locked.
4. Fully extend the shoulder belt portion to make sure
that there is no twisting or tears in the belt.
5. Let the shoulder belt retract fully. The belt should
retract easily.
CHILD SEAT TETHER ANCHOR
For notch back vehicle, there are three child seat tether
anchors located on the read deck lid sill plate. For hatch
back vehicle, there are three child seat fether anchors on
the lower rear tail member in the luggage compartment.
And there are 4 lower child anchors under the rear seat.
4 circular discs on the rear seat indicate the location of the
lower child anchors.
SECTION : 8B
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition mujst be also be in LOCK unless otherwise noted
TABLE OF CONTENTS
SPECIFICATIONS8B–3 . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 8B–3. . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 8B–3. . . . . . . . . . .
SPECIAL TOOLS8B–3 . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS TABLE 8B–3. . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS8B–4 . . . . .
Supplemental Inflatable Restraints(SIR)
Electronical Schematic 8B–4. . . . . . . . . . . . . . . . . . . .
SIR Component Locator 8B–5. . . . . . . . . . . . . . . . . . . .
DIAGNOSIS8B–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) 8B–6. . . . . . . . . . . . . .
Scan Tool Diagnostics 8B–7. . . . . . . . . . . . . . . . . . . . . .
SIR Diagnostic System Check 8B–8. . . . . . . . . . . . . . .
Sensing and Diagnostic Module (SDM) Integrity
check 8B–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 1 Driver Airbag Deployment Loop Resistance
Is High 8B–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 2 Driver Airbag Deployment Loop Resistance
Is Low 8B–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 3 Driver Airbag Deployment Loop Is Shorted
To Ground 8B–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 4 Driver Airbag Deployment Loop Is Shorted
To Power 8B–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 5 Passenger Airbag Deployment Loop
Resistance Is High 8B–20. . . . . . . . . . . . . . . . . . . . . .
DTC 6 Passenger Airbag Deployment Loop
Resistance Is Low 8B–22. . . . . . . . . . . . . . . . . . . . . .
DTC 7 Passenger Airbag Deployment Loop Is
Shorted To Ground 8B–24. . . . . . . . . . . . . . . . . . . . . .
DTC 8 Passenger Airbag Deployment Loop Is
Shorted To Power 8B–26. . . . . . . . . . . . . . . . . . . . . . .
DTC 9 Driver Belt Pretensioner Deployment
Loop Resistance Is High 8B–28. . . . . . . . . . . . . . . . .
DTC 10 Driver Belt Pretensioner Deployment
Loop Resistance Is Low 8B–30. . . . . . . . . . . . . . . . . .
DTC 11 Driver Belt Pretensioner Deployment
Loop Is Shorted To Ground 8B–32. . . . . . . . . . . . . . . DTC 12 Driver Belt Pretensioner Deployment
Loop Is Shorted To Power 8B–34. . . . . . . . . . . . . . . .
DTC 13 Passenger Belt Pretensioner Deployment
Loop Resistance Is High 8B–36. . . . . . . . . . . . . . . . .
DTC 14 Passenger Belt Pretensioner Deployment
Loop Resistance Is Low 8B–38. . . . . . . . . . . . . . . . . .
DTC 15 Passenger Belt Pretensioner Deployment
Loop Is Shorted To Ground 8B–40. . . . . . . . . . . . . . .
DTC 16 Passenger Belt Pretensioner Deployment
Loop Is Shorted To Power 8B–42. . . . . . . . . . . . . . . .
DTC 23 Battery Voltage high 8B–44. . . . . . . . . . . . . . .
DTC 24 Battery Voltage Low 8B–46. . . . . . . . . . . . . . .
DTC 25 Airbag Warning Lamp Failure 8B–48. . . . . . .
DTC 31 Internal Sensing Diagnostic Module
(SDM) Failure 8B–50. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 32 Airbag Inflation Record By Frontal
Collision 8B–51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 33 Driver Side Airbag Inflation Record By
Side Impact 8B–52. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 34 Passenger Side Airbag Inflation Record
By Side Impact 8B–53. . . . . . . . . . . . . . . . . . . . . . . . .
DTC 35 Belt Pretensioner Explosion Record 8B–54. .
DTC 38 Side Airbag And Belt Pretensioner
Explosion Count Over 5 8B–55. . . . . . . . . . . . . . . . . .
DTC 52 Driver Side Airbag Deployment Loop
Resistance Is High 8B–56. . . . . . . . . . . . . . . . . . . . . .
DTC 53 Driver Side Airbag Deployment Loop
Resistance Is Low 8B–58. . . . . . . . . . . . . . . . . . . . . .
DTC 54 Driver Side Airbag Deployment Loop Is
Shorted To Ground 8B–60. . . . . . . . . . . . . . . . . . . . . .
DTC 55 Driver Side Airbag Deployment Loop Is
Shorted To Power 8B–62. . . . . . . . . . . . . . . . . . . . . . .
DTC 56 Passenger Side Airbag Deployment Loop
Resistance Is High 8B–64. . . . . . . . . . . . . . . . . . . . . .
DTC 57 Passenger Side Airbag Deployment Loop
Resistance Is Low 8B–66. . . . . . . . . . . . . . . . . . . . . .
DTC 58 Passenger Side Airbag Deployment Loop
Is Shorted To Ground 8B–68. . . . . . . . . . . . . . . . . . . .
DTC 59 Passenger Side Airbag Deployment Loop
Is Shorted To Power 8B–70. . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 3
DAEWOO V–121 BL4
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Airbag System Deployment Time<20ms
Detection Time<5ms
Operating Temperature–40°C~+85°C
Storage Temperature–40°C~+90°C
Voltage Range9~16 V
Current consumption5ms after ignition switch ON <1A
5ms 5sec<300Ma, after 5sec.<100Ma
Acceleration Range+/– 50g
Maximum Acceleration+/– 600g pulse
Voltage Ramp0.2~2.0 V/s
Energy Reservation150ms after battery disconnection
Inflator Ignition Energy4.3mj
Squib Resistance2.15 +/– 0.35Ω
Airbag Warning Lamp ON Time(When Ignition ON)6sec
FASTENER TIGHTENING SPECIFICATIONS
ApplicationN·mLb–FtLb–In
Clock Spring Retaining Screws3–27
Driver Airbag Module Mounting Bolts11–97
Passenger Airbag Module Mounting Bolts8–71
Sensing and Diagnostic Module(SDM) Mounting Bolts10–89
SPECIAL TOOLS
SPECIAL TOOLS TABLE
Scan Tool
8B – 6ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
DIAGNOSIS
DIAGNOSTIC TROUBLE CODE (DTC)
When the sensing and diagnostic module (SDM) detects
any problem it illuminates the airbag warning indicator and
stores the diagnostic trouble codes (DTCs).
The supplemental inflatable restraints (SIR) diagnostic
system check must be always the starting point for any
SIR diagnosis. The diagnostic system check reveals diag-
nostic trouble codes (DTCs) through the use of scan tool.
It also checks for proper airbag warning lamp operation.
The two types of DTCs that may be recorded are as fol-lows :
1. Active DTCs represent malfunction being detected
during the current ignition cycle. Active DTCs are
stored in random access memory (RAM).
2. Historic DTCs represent malfunctions detected sin-
cethe last time the historic memory was cleared.
Historic DTCs are stored in the electrically erasable
programmable read–only memory (EPROM).
Diagnostic Trouble Code Table
DTCDescription
1Driver Airbag Deployment Loop Resistance Is High
2Driver Airbag Deployment Loop Resistance Is Low
3Driver Airbag Deployment Loop Is Shorted To Ground
4Driver Airbag Deployment Loop Is Shorted To Power
5Passenger Airbag Deployment Loop Resistance Is High
6Passenger Airbag Deployment Loop Resistance Is Low
7Passenger Airbag Deployment Loop Is Shorted To Ground
8 Passenger Airbag Deployment Loop Is Shorted To Power
9Driver Belt Pretensioner Deployment Loop Resistance Is High
10Driver Belt Pretensioner Deployment Loop Resistance Is Low
11Driver Belt Pretensioner Deployment Loop Is Shorted To Ground
12 Driver Belt Pretensioner Deployment Loop Is Shorted To Power
13Passenger Belt Pretensioner Deployment Loop Resistance Is High
14Passenger Belt Pretensioner Deployment Loop Resistance Is Low
15Passenger Belt Pretensioner Deployment Loop Is Shorted To Ground
16Passenger Belt Pretensioner Deployment Loop Is Shorted To Power
23Battery Voltage High
24 Battery Voltage Low
25 Airbag Warning Lamp Failure
31Internal Sensing Diagnostic Module(SDM) Failure
32 Airbag Inflation Record By Frontal Collision
33 Driver Side Airbag Inflation Record By Side Impact
34Passenger Side Airbag Inflation Record By Side Impact
35Belt Pretensioner Explosion Record
38Side Airbag And Belt Pretensioner Explosion Count Over 5
52 Driver Side Airbag Deployment Loop Resistance Is High
53Driver Side Airbag Deployment Loop Resistance Is Low
54Driver Side Airbag Deployment Loop Is Shorted To Ground
55 Driver Side Airbag Deployment Loop Is Shorted To Power
56Passenger Side Airbag Deployment Loop Resistance Is High