BATTERY - FRONT HEADLIGHTS
80
80 - 12
Replacement of the headlamps mechanic adjustment control
Attach on the cowl panel, by means of clips, the cables passing bushing, ensuring the cockpit
co mpartment sealing against possible water drain along the cables passing bushing.
Mount the bonnet opening control cable in the opening handle (see chapter 52). Position the
headlamp s adjustment control on the dashboard.
Mount the attachment nut of the headlamps adjustment control on the dashboard.
Mo unt the headlamps adjustment control button and turn it in the position “3”.
Mount the headlamp adjustment control to a turning lamp-headlamp assembly :
-a ttach in clips by means of a straight screwdriver, the headlamp adjustment control cable
in fork (5) a n d t h en in the headlamp adjustment corrector;
- tighten initially the cable by hand till the fork ( 5) is in contact with support ( 6) so that fork
is remaining at max. 0.5 mm again st the support;
-block the headlamp adjustment cable by means of the nut ( 3);
-a ttach in clips the protector ( 2) o f t h e headlamp adjustment mechanism;
- position correctly the gasket of the headlamp adjustment corrector – the vertical adjustment
screw ( V) mu st come out through the gasket.
Mount the headlamp adjustment control of the other turning lamp-headlamp assembly.
Attach in the attachment points, by means of clips, the headlamps adjusting control cables,
replace and mount the attachment collars, observing the mounting position prior to the dismounting.
Keep a distance of approximate 40 mm
± 10 mm between the right cable and the cylinder
no .1 spark plug cable, in order to avoid the loses due to electric-magnetic induction.
Reconnect the battery ( -) term inal.
Switch on the headlamps and check the operation of the headlamps mechanic adjusting control.
The adju stment of the luminous spot dip of the headlamps in the downward sense of the vehicle
loading condition is to be performed by bringing the headlamps adjusting button in the “ 0” position
an d then in the desired condition.
REMA RK : The r equired tighteni ng moment of the attachment nut of th e headlamps
adju stment control on the dashboard: 2 Nm.
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81
INSIDE AND REAR LIGHTING
81 - 5
Bulbs
BULBS
Headlamps High/low beam lights Bulb H4, 12V-60/55W Parking lights Bulb W5W, 12 V-5W
Front turning lamp Bulb PY21W, 12V-21W (colored)
F og projectors Halogen bulb H11, 12V-55W
Rear Parking, stop lights Bulb AB1, 12V-21/5W
lamps Turning lights Bulb PY21W, 12V-21W Rear fog lamp and reverse driving Bulb P21W 12V/21W
Rear side signalin g lamps Bulb WY5W 12V-5W
Ceiling lamp Bulb C5W, 12V-5W
License plate lamp Bulb W 5W, 12V-5W
Additional STOP lamp Bulb C21W, 12V/21W Sv8,5
Instrument panel Bulb12V, 2W (brown holder)
Bulb 12V, 1,2W (black holder)
Climate control panel Bulb 12V, 1,2 W
(black holder
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81
INSIDE AND REAR LIGHTING
81 - 9
Cockpit fuse box
The fuses are protecting the following electric circuits:
Fuse Symbol Fu se Protected circuit
number type
F01 Free
F02 PLAF 15 A Instrument panel, cockpit UCE(ceiling lamp operation, radio
F03 20 ACockpit UCE, air conditioning climate control panel *
F04 15 ACockpit UCE, diagnostic socket, airbag UCE, anti-starting
bus h ing
F05
UC E10 A UCE injection , petrol pump relay/ignition coil, instrument panel
INJECTION
F06 10 AWindscreen wiper-washer switch (windscreen washing pump
operation), reverse driving switch, STOP switch, air
conditioning climate control panel*
F07 20 AWindscreen wiper-washer switch, UCE cockpit (windscreen
wiper timer operation), windscree n wiper motor (sto ppi ng at fix point).
F08 7,5 ALeft meeting lights, instrument panel (indicator)
F09 7,5 ARi ght meeting lights
F10 7,5 ALeft road lights, instrument panel (indicator)
F11 7,5 ARight road lights
F12 15 AAcoustic warning
F13 25 AUCE cockpit (turning lights and hazard), diagnostic socket.
F14 7,5 AFront/rear left parking lights, lighting: switches, climate control
panel, instrument panel, lighter, radio.
F15 7,5 AFront/rear right parking lights
F16 15 ALighter, radio
F17 30 AClimate control blower
F19 7,5 AFog lamp, instrument panel (indicator)
F20 25 ARear window defrosting
UC E
F21 INJECTION 5 AUCE injection
F23 30 ARight/left electric window regulator switch
F26 30 A Air conditioning climate control blower*
F28 20 AFog projectors
* for vehicles equipped with air conditioning
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 34
Diag nostic
ALP 8. TURNING LIGHTS DO NOT SWITCH ON AT THE BLOCKING /
UNLOCKING OF THE DOORS
RECOMMENDATION Check the absence of the failures with the CLIP tester. If there are failures, fix them first.
Check if the synchronisation of the RF remote control and the E.C.U. decoder has been
performed.
Are the turning lights functioning normally at the activation of the signalling switch ?
Check the continuity and the isolation
related to t he mass and the +12 V of the
electric layout:
E.C.U. decoder FLASH relay
Pin B3 pole 2
Is it correct?
Repair the signalling system.
Check t he fuse F03 and F04.
Fix the electric layout.
Check the fuse F02 condition from the cockpit
fuse box.
Is it good?Replace the fuse.
Di sconnect the FLASH relay. Supply with
+12, the pole 4 of the relay. Are the left turning
lights turning on? Supply with +12 V the pole
5 of the signal relay. Are the right/left turning
lights turning on?
Repair the electric layout from
poles 4 and 5 of the FLASH relay.
Replace the FLASH relay.
AFTER REPAIRING Perform a conformity checking.
Check the operation of the anti starting system.
No
No
No
Yes
Yes
Yes
Yes No
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ACCOUSTIC WARNING - ANTI STARTING
82 - 44
Diagnostic – General
-If doors are unlocked and none of them is
not opened in the next 30 seconds, the system
is automatically re-locking the vehicle doors
(without hazard lights blinking). -Cockpit central Unit is controlling the
vehicle inside lightening. In case a ceiling lamp
still lighted, Cockpit Central Unit is cutting the
supplying after approximately 30 minutes.
- The model “Full equipment” is controlling
the ceiling lamp progressive turning off, after
doors blocking by means of the remote control.
- Cockpit Central Unit may set on the hazard
lights in case of “shock connection” information
coming from UCE airbag.
-S pare parts keys are delivered not coded,
so they have no code.
-I t is possible in case of key’s l oss, theft or
by client’s request, that one vehicle ke y is
decommissioned. This one may be re-assigned
on the same vehicle, if necessary.
ATT E NT ION:
〈〈 〈〈
By this sy stem , i t i s i mp os s ib le th e
replacem ent of Coc kpit Central Unit and
keys in the same time. These parts are sold
not coded. 〈〈〈〈
The code me morized by the system’s
elements can not be erased (Cockpit
Central Unit and injection computer). The
memorized code can not be erased.
GENERAL
Cockpit Central Unit (UCH) is replacing
the UCE decoder.
Cockpit Ce ntral Unit is located under
dashboard, left side.
I MPORTANT
When replacing the Cockpit central Unit
it will be necessary to set the function
correspon ding to the vehicle equipment level,
by means of the CLIP tester.
ATT E NT ION
Starting is impossible unless the anti-
starting programming procedure is
performed.
When replacing a Cockpit Central Unit, it
is necessary to perform the programming and
settin g corresponding to the vehicle equipment
level.
When adding a key it is necessary that keys
re-assignation procedure be performed.
System’s characteristics.
- This system may work with maximum 4
remote controls (Cockpit central unit can
manage only 4 different codes).
-Radio-fr equenc y si gnal receive r i s
integrated in Cockpit Central Unit
-D oors central locking button is not
activated when doors ha ve be en c losed by
means of the remote control.
-Doors locking and unlocking using the
remote control may be visualized by hazard
lights signals (if all doors are properly closed);
- locking : 2 signals
- unlocking: 1 signal
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83
INSTRUMENT PANEL
83 - 3 Con
nector D (gray)
Pin Denomination 1. Mass
2. Free
3. Free
4. Free
5. Water temperature alert
6. Oil pressure alert
7. Battery charging indicator
8. Fog lamp indicator
9. Fog projectors indicator
10. Right turning indicator
C
onnector C (black)
Pin Denomination 1. Free
2. Free
3. Free
4. Handbrake indicator / ICP braking
system
5. Free
6. Anti-starting indicator
7. – Fuel level transmitter
8. Fuel level signal
9. Free
10. + Battery
Connector A (white)
Pin Denomination 1. Left turning indicator
2. Meeting lights indicator
3. Road lights indicator
4. Rear windscreen defrosting indicator
5. Free
6. Free
7. Free
8. + Parking lights
9. Water temperature indicator
10. Free
Connectors disposal
Connector B (brown)
Pin Denomination 1. Vehicle speed signal
2. Engine RPM signal
3. Free
4. Free
5. + After contact
6. Driver safety belt indicator
7. OBD indicator
8. Free
9. Free
10. + After contact
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84
STEERING - CONN ECTOR
84 - 3
Under steering wheel control
The under steering control assembly and the rotating contact included in this one are not to be
separated. The rotating contact is ensuring the electric connection between the steering column
and the steering wheel. This contact is connected with the from wiring by means of wires stacked
as tape-shaped having the necessary length provided to ensure 5 steering wheel rotations (limited
by the wheels camber plus one more for safety).
DISMOUNTIN G
AT T E N T ION !
It is forbidden the handling of the pyrotechnic system (airbag) near heating sources
or open fire, because there is a risk of undesirable starting of the system.
IMPORTANT !
Anytime when dismounting t he steering wheel, it i s necessary to dismount the airbag
connector (1). The airbag is provided with a connector who is short-circuited aft er
disconnecting the wiring connector, avoiding in this way all undesirable starting. Block the UCE airbag by means of the CLIP tester (see chapter 88 “ UCE airbag blocking” ).
The airbag indicator from the instrument panel is on. Disconnect the battery (-) terminal.
Set the steering on the middle point (straight on driving position of the vehicle).
Dismount the two attachment screws T ORX 20 of the airbag to the steering wheel.
Dismount the airbag connector ( 1).
Dismount the steering wheel attachment screw.
Carefully dismount the steering wheel for not damaging the “tape” connector of the rotating
contact; ensure that wheels are in straight-on vehicle driving position.
Dismount the three attachment screws TORX 20 of the steering wheel half-cases.
Detach from clips the steering wheel half-cases and remove them.
Disconnect the windscreen wiper connector, the lights and turning control connector and the
rotating contact connector. Loosen the screw (2 ) unblocking in this way the under steering wheel control assembly from
the attachment cone of the steering column.
Extract the under steerin g wheel control assemb ly off the attachment cone of the steerin g c olumn.
AT T E N T I ON !
It is forbidden the changing of the rotating contact position after dismounting the
under steering wheel control assembly because there is the risk of its damaging. The under steering wheel control – new i tem number- is provided with a pre-c ut
s elf-adhesive tape, stacked on the rotating contact and on the under steering wheel
control body that is not allowing the undesirable rotation of the rotating contact until
its m ounting on the attachment cone of t he steering column.
1
2
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84
STEERING - CONN ECTOR
84 - 4
Under steering wheel control
R EMOU NT I NG
Ensure that steering is on middle point (wheels are in the straight-on driving position of the
ve h icle).
Position the under-steering wheel control assembly so that after remounting the two steering
wheel half-cases, the assembly handles are lined up with the instrument panel and the dashboard.
Reconnect the windscreen wiper connector, the lights and turning connector and the rotating
contact connector. Attach in clips the steering wheel half-cases.
Tighten t he screw ( 2) so that i s blocking the under-steering wheel control on the steering
column. This operation is facilitated by a cutting-out in the lower half-case allowing the access to
the screw ( 2).
Carefully mount the steering wheel in order not to damage the “tape” connector of the rotating
contact, the steering wheel is having an area with no grooves, that must be corresponding to the
no-grooves area from the steering column. The steering wheel must easy enter in the grooves.
Replace the steering wheel attachment screw (TORX 50) after each dismounting and tighten
it to the required moment ( 4.4 daNm).
Reconnect the airbag connector (10.
M ount the two attachment screws TORX 20 of the airbag (required tightening moment is
0.65 daNm) Reconnect the battery (-) terminal.
Check the operation of the under steering weel control.
IMP ORTANT !
Before reconnecting the driver’s ai rbag connector, it is necessary to apply a check-
ing procedure of the system: - check if the airbag indicator from the instrument panel is on, when the contact
is set on; - connect the inert igniter to the airbag connector (to the wiring) and check if the
airbag indicator is off; - set the contact off, connect the airbag connector instead of the inert igniter and
attach the airbag on the steering wheel (required tightening m oment is 0.65 daNm). AT T E N T I ON !
Any doubts regarding a good centering of the rotating contact involves the applying
of its centering method: carefully rotate clockwise the upper part of the rotating con-
tact 2.5 complete rotations (or until it gets blocked), then rotate anti-c lockwise 2.5
complete rotations. In case of a steering dismounting operation, of t he engine or of the t ransmission
elements implying the steering rack or steering column uncoupling, the steering wheel
must be immobilized. After everything has been remounted, perform an airbag system checking by means
of the CLIP tester. If everything is correct, unblock the UCE airbag and check if the
airbag indicator from the instrument panel is on for 3 seconds from setting the contact
on, then it is off and is remaining off. If the airbag indicator is not operating as a.m .,
see chapter “Diagnostic” and check the system by means of the “CLIP” tester. AT T E N T I ON !
All non-observing of these prescriptions may c ause an abnormal operation of the
sy stem, even an undesirable starting of it.
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