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IGNITION AND INJECTION
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Diagnostic – Conformity checking
Sequence Function Parameter/Controlled s tate or action Visualization Diagnostic
and Observations
1B attery ET001 : +after contact computer ACTIV EIn case of a problem
volta ge PR004 : computer supply voltage 13 < X < 14.5V consult the PR004 If PR004 = X< 12.8 V dia gnostic
Then PR006 : engine regi me750 < X < 910 rpm
2F uel pump ET020 : Fuel pump relay control ACTIV EIn case of a problem
control consult the AC010
dia gnostic
3A ctua tor ET025 “ Actuators relay control ACTIV EIn case of a problem
control consult the DF009
dia gnostic
4R PM signal ET060 : RPM signal to running eng ineACTIVEIn case of a problem
consult the DF017 dia gnostic
5 No1 cylinder ET014 : No.1 cylinder recognition PERFORMED Nothing to be
recognition (only if ET011 Active) notic e d
6 Oxygen ET030 : Upstream O2 sensor heating ACTIV ECheck operation
se nsor c onditions
he a ting ET031 : Downstream O2 sensor ACTIV E
heating (if present)
7V alve ET003 : valve pos ition at released YES In case of a problem
potentiometer pedal consult the DF017
dia gnostic
8I dling ET039 : Idling adjustment ACTIVE
adjustment PR006 : Engine regime 750 < X < 775 rpm In case of a problem
PR041 : Idling regime indication = PR 006
± 25 rp m consult the
ET039 diagnostic
PR022 : RCO idling Values specified in chapte r :
“Adaptive correction of the idling regime”
9P ressure PR001: Manifold pressure 250 < X < 500 mb In case of a problem
circuit PR016 : Atmospheric pressure X = Atmospheric consult the
pressur e PR001 diagnostic
RECOMMENDAT IONS The values show n on this conformity checking are only as indication.
Performing conditions : Warm engine at idling and no consumers.
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IGNITION AND INJECTION
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PR030 ENRICHING ADAPTATION IN OPERATION
PR031 ENRICHING ADAPTATION AT IDLING
RECOMMEND AT IONS No failure must be present or memorized.
Perform the steps for memorizing the adaptation values by the injection
computer.
Erase the computer memory. A t warm, when idling adjustment, observe the se paramete rs :
- If one of t hese parameters is moving towards the minimal limit, there is not sufficient petrol or there
is t oo much air.
- If one of the se paramete rs is moving towards the minimal limit, there is too much petrol or there is
not sufficient air.
(See chapter “ Enriching adaptive correction) for the exact limit values)
Ensure the cleaning condition and the good operation of :
- fuel filter
- fuel pump
- fuel circuit
- fuel tank
- air supply piping
- air filter
- spark plugs
C heck :
- Engine compressions
- Valves cle arance
- Ignition
Diagnostic – Parameters interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
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IGNITION AND INJECTION
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AC010FUEL PUMP RELAY
RECOMMEND AT IONS No failure must be prese nt or memorized.
Before perform this checking, check the lines corresponde nce on the
electric diagram adequate to that vehic le.
Ch eck that choke sensor is in operating condition
M end the choke sensor if necessa ry.
Ch eck the continuity between ways 1 and 3 of the choke sensor.
If there is no continuity, repla ce the choke sensor.
Ch eck, under starter operation, the prese nce of the +12 volts at way 3 of t he choke sensor connector.
If there is no +12 volts, restore in function the line from way 3 of the choke sensor to pole 5 of the fuel
pump relay.
Ch eck the wiring condition and the mass presence at the fuel pump.
Ch eck the wiring insu lation and cont inuity :
Way 3 choke sensor > fuel pump
M end if necessary.
If the incident is persisting, repla ce the fuel pump.
Diagnostic – Parameters interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
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IGNITION AND INJECTION
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ALP 2 STARTING PROBLEMS engine is not starting or is difficulty starting)
RECOMMEND AT IONS Do not consult this diagnostic but before performing a complete
checking by means of the CLI P tester.
Ch eck that starter is well operating
Ch eck there is petrol in the fuel tank (fuel indicator failure).
Ensure that vehic le is supplied with adequate fuel.
Ch eck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
Ch eck the condition of the fuel filter
Ch eck the condition of the fuel tank
Ch eck that fuel tank aeration is taking place.
Ch eck the electric supply of the fuel pump.
Ch eck the good operation of the choke sensor.
Ch eck the motor of the idling regula tor.
In order to unblock it, you may slightly hit it.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
Ch eck the spark plugs and ignition coil condition
Ch eck tha t these eleme nts are specific to that vehicle.
Ch eck that the exhaust route is not clogged and the catalyst is not clogged.
Ch eck the engine compressions
Ch eck the flywheel condition
Ch eck the distribution setting on.
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
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Page 182 of 891
IGNITION AND INJECTION
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ALP 5ENGINE OPERATION BREAKDOWN
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detected failures.
RECOMMEND AT IONSDo not use these information but after performing complete
checking by means of CLIP tester.
Check the followings :
- fuel conformity;
- lack of air circuit clogging, supply circuit and fuel circuit;
- lack of important air leak;
- injection pump setting on;
- injectors.
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Page 183 of 891
IGNITION AND INJECTION
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ALP 6ENGINE STOPPING
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detected failures.
RECOMMEND AT IONSDo not use these informations but after performing complete
checking by means of CLIP tester.
Check the followings :
- lack of air circuit clogging, supply circuit and fuel circuit.
- lack of fuel leak
- injectors
- injecton pump
- engine
- supply +12V after setting on the contact at pin 81 of the injection computer.
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Page 186 of 891
IGNITION AND INJECTION
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ALP 9LACK OF PE RF O RM ANCES
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detected failures.
RECOMMEND AT IONSDo not use these informations but after performing complete
checking by means of CLIP tester.
Check the followings :
- fuel conformity;
- lack of air circuit clogging, supply circuit and fuel circuit;
- lack of fuel leak and air leak;
- injection pump setting on;
- engine compression;
- injectors;
- injection pump;
- pre-heating spark plugs.
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COOLING - EXHAUST - TANKFuel tank
IMPORTANT:
During the int erventi on on the fuel tank
and on the fuel supply circuit, at t he working
place, do not smoke and do not bring near
an y incandescent parts.
Fuel tank draining i s not implying tank
dismountin g. The access is allowed through the
vehicle interior (trunk).
Dismo unt :
-tr unk carpet;
-v isitin g whole cover (by dismounting the
three attachment screws);
- disconnect the rapid coupling A;
- adjust to exit A, an enough long hose to
be introduced in a vessel outside the vehicle.
From the fuse box located inside the engine
compartment, remove the H relay of the petrol
pump and bridge across plugs 3 and 5 of the
relay connector, ensuring the petrol pump
working (12V).
Stop the pum p working when petrol
discontin uous draining s noticed.
Detach the plugs bridge.
Mount the petrol pump relay.
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