Page 491 of 891

62
AIR CONDITIONING
62 - 17
Unit piping
Release the pipe and mount protection caps
at its extremities, at compressor and condenser.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Replace the gaskets and lubricate them with
oil PA G S P 10.
When a pipe is replaced, add 10 ml of oil
P AG SP 10 and in case of its breaking, 100 ml.
AT T E N T I O N !
Aft e r m ount ing t he AC uni t pi pi ng,
check for refrigerant fluid leaks.
FILTER RESERVOIR –
EVAPORATOR HIGH PRESSURE
PIPE (DSAF)
DISMOUNTIN G
Disconnect the battery.
Drain the AC circuit.
Disconnect the pressure controller connector
(2). Dismou nt :
-attac hm e n t n u t ( 9) of th e p i pe s
tightening clamp on evaporator ( 8);
- attachment nut of the high pressure pipe
(1 ) on filter reservoir;
- attachment screw (7) of pipes clamp.
Release the pipe ( 1) and mount protection
caps at its extremities, at evaporator and
reservoir filter ( 13).
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
Check the condition of the gasket and
lubricate them with oil PAG SP 10.
When re placing a pipe, add 10 ml of oil
P AG SP 10 and in case of its breaking, 100 ml.
The “ 0” rings from the pipe extremities are to
be replaced with new ones.
FILTER RESERVOIR – CONDENSER HIGH PRESSURE PIPE
DISMOUNTIN G
Disconnect the battery.
Drain the AC circuit.
Dismount the attachment nuts of the high-
pressure pipe ( 3) on filter re servoir and con-
denser. Release the pipe and mount protection caps
at pi pe’s e xtremities ( 3), at condenser a nd at
filter reservoir.
7
1
9
13
34 126
5
11 8
2
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Page 492 of 891
62
AIR CONDITIONING
62- 18
REMOU NT I NG
Perform the dismounting operations in the reverse order.
The “ 0” rings from the pipe’s extremities are to be replaced with new ones. Before mounting,
these are to be lubricated with oil PA G S P 10.
When replacing a pi pe, add 10 ml of oil PA G S P 10 and in case of its breaking – 100 ml.
AT T E N T I ON !
After m ounting the AC unit piping, check for refrigerant fl uid leaks.
Unit piping
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Page 542 of 891

81
INSIDE AND REAR LIGHTING
81 - 9
Cockpit fuse box
The fuses are protecting the following electric circuits:
Fuse Symbol Fu se Protected circuit
number type
F01 Free
F02 PLAF 15 A Instrument panel, cockpit UCE(ceiling lamp operation, radio
F03 20 ACockpit UCE, air conditioning climate control panel *
F04 15 ACockpit UCE, diagnostic socket, airbag UCE, anti-starting
bus h ing
F05
UC E10 A UCE injection , petrol pump relay/ignition coil, instrument panel
INJECTION
F06 10 AWindscreen wiper-washer switch (windscreen washing pump
operation), reverse driving switch, STOP switch, air
conditioning climate control panel*
F07 20 AWindscreen wiper-washer switch, UCE cockpit (windscreen
wiper timer operation), windscree n wiper motor (sto ppi ng at fix point).
F08 7,5 ALeft meeting lights, instrument panel (indicator)
F09 7,5 ARi ght meeting lights
F10 7,5 ALeft road lights, instrument panel (indicator)
F11 7,5 ARight road lights
F12 15 AAcoustic warning
F13 25 AUCE cockpit (turning lights and hazard), diagnostic socket.
F14 7,5 AFront/rear left parking lights, lighting: switches, climate control
panel, instrument panel, lighter, radio.
F15 7,5 AFront/rear right parking lights
F16 15 ALighter, radio
F17 30 AClimate control blower
F19 7,5 AFog lamp, instrument panel (indicator)
F20 25 ARear window defrosting
UC E
F21 INJECTION 5 AUCE injection
F23 30 ARight/left electric window regulator switch
F26 30 A Air conditioning climate control blower*
F28 20 AFog projectors
* for vehicles equipped with air conditioning
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Page 609 of 891
83
INSTRUMENT PANEL
83 - 3 Con
nector D (gray)
Pin Denomination 1. Mass
2. Free
3. Free
4. Free
5. Water temperature alert
6. Oil pressure alert
7. Battery charging indicator
8. Fog lamp indicator
9. Fog projectors indicator
10. Right turning indicator
C
onnector C (black)
Pin Denomination 1. Free
2. Free
3. Free
4. Handbrake indicator / ICP braking
system
5. Free
6. Anti-starting indicator
7. – Fuel level transmitter
8. Fuel level signal
9. Free
10. + Battery
Connector A (white)
Pin Denomination 1. Left turning indicator
2. Meeting lights indicator
3. Road lights indicator
4. Rear windscreen defrosting indicator
5. Free
6. Free
7. Free
8. + Parking lights
9. Water temperature indicator
10. Free
Connectors disposal
Connector B (brown)
Pin Denomination 1. Vehicle speed signal
2. Engine RPM signal
3. Free
4. Free
5. + After contact
6. Driver safety belt indicator
7. OBD indicator
8. Free
9. Free
10. + After contact
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Page 614 of 891
INSTRUMENT PANEL
83
83 - 8
Diagnostic – damages interpretation
Check the oil pressure.
Pr essure is correct?
Replace the oil pressure transmitter. There is a failure in the oil circuit.
Fix it.
OIL P RESSURE INDICATOR IS NOT ON WHEN CONTACT SET ON
Place the wire from the oil pressure
transmitter to the mass Is the indicator on ?
Replace the oil
pressure transmitter Replace the bulb.
Wa r
ning indicator bulb is
worn?
Check the bulb supply wiring and fix it.
FUEL LEVEL INDICATOR SHOWING ALWAYS FULL
Replace the fuel level transmitter.
Replace the instrument panel. Disconnect the connection wire t o the probe.
Is the fuel level indicator showing zero ?
Resistance against the vehicle mass of the B1 pin
of the fuel level transmitter connector is zero?
Defective wiring. Fix it.Ye s
No
Ye s N o Ye sNo
Ye s No No
Ye s
OIL PRESSURE INDICATOR STILL ON
AFTER ENGINE STARTING
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Page 679 of 891
88
WIRING
88 - 8
Mount the two attachment
screws (required tightening moment: 0.65 daNm) located under
the steering wheel, attaching the airbag pillow.
IMPORTANT
After remounting, che ck the system operation, by means of the CLIP tester. If
everything is correct, unblock UCE airbag (see “Unblocking UCE airbag”). If it is not
correct, see chapter “Diagnostic. Check if t he airbag i ndicator is l ighted when setting
contact on, it is remaining lighted for 3 seconds, then it is turning off and is remaining
off.
OBSERVAT ION:
UCE airbag may accept up to 4 airbag releasing (some elements are loosing their
n ominal characteristics). It is not necessary the systematic replacement after each airbag
r eleasing.
REMARK :
The driver airbag – new item number- is provided with a self-adhesive protective foil
stacked over the airbag connector. Unstacking of t he protection foi l is to be done
ONLY in the moment of m ounting.
Driver’s airbag
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Page 702 of 891

89
ELECTRIC DIAGRAMS
89 - 6
Functional diagrams list
DOORS CENTRAL LOCKING
ANTI-STARTING
SPEED LIMIT INDICATOR
ELECTRIC LIGHTER
CLIMATE CONTROL
CLIMATE CONTROL AND AIR CONDITION
CEILING LAMP
FRO NT WINDOWS ELECTRIC CONTROL
RADIO
STARTING CIRCUIT
E NGINE COOLING FAN
ELECTRONIC INJECTION
CHARGING CIRCUIT
REAR WIRING MASS
FRONT WIRING/ DASHBOARD MASS
BATTERY/CARRIAGE BODY MASS
FOG PROJECTORS WIRING MASS
HATCHB ACK WIRI NG MASS
E NGINE WIRING MASS
COCKPIT FUSE BOX
E NGINE FUSE BOX AND RELAY
HANDBRAKE INDICATOR / BRAKING SYSTEM FAILURE
FUEL LEVER INDICATOR
OIL PRESS URE INDICATOR
DIAGNOSTIC SOCKET
DASHB OAR D
ALER T TEMPERATU RE INDICATOR FOR COOLING FLUID
WA TER TEMPERATURE COOLING FLUID INDICATOR
SPEED INDICATOR
DRIVER’S AIRBAG
DRIVER SAFETY BELTS INDICATOR
ACOUSTIC WAR NING
REAR WINDOW DEFROSTING
ELECT RIC D IAGRAM S DE NOM INATION DI AGRAM NUM B E R
1
2
3
4
5
6
7
8
9-10
11
12-13
14-15-16-17-18-19-20-21
22
23-24
25-26-27-28-29-30-31-32-
33-34-35-36
37
38
39
40-41-42-43
44-45-46-47-48-49-50-51-
52-53-54-55-56-57-58-59
60-61-62-63
64
65-66
67
68-69
70-71-72-73-74
75
76
77-78
79
80
81
82
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Page 704 of 891

89
ELECTRIC DIAGRAMS
89 - 8
Functional diagrams list index
Electric lighter
Alternator
Anti-theft system
Acoustic warning
Battery
Windscreen wiper timer
Injection computer (ECE)
Doors closing switch
Climate control panel
Hazard switch
Rear window defrosting switch
Left electric window switch
Right electric window switch
Turning signalling relay
Right rear door actuator
Left rear door actuator
Left front door actuator
Right front door actuator
Windscreen wiper-washer switch
Detona tion sensor
Atmospheric pressure sensor
RPM s ensor
Reverse driving contact
Handbrake contact
St op contact
Starte r
AC compressor clutch
Right rear lamp
Left rear lamp
Right fog headlight
Left fog headlight
Left front door contact
Right front parking lamp
Left front parking lamp
Cooling motor fan
Right rear loud speaker
Left rear loud speaker
Right front door loud speaker
Left front door loud speaker
Injector 1
Injector 2
Injector 3
Injector 4
Fuel lever transmitter and electric pump
Rear window defrosting
Electric left window actuator
Electric right window actuator
Oil pressure contact101
103
104
105
107
113
120
123
124
125
128
132
133
137
138
139
140
141
145
146
147
149
155
156
160
163
171
172
173
176
177
180
184
185
188
189
190
191
192
193
194
195
196
199
200
203
204
205
Code
Component denomination Code Component denomination209
212
213
221
222
224
225
226
227
231
234
236
238
242
244
247
255
256
261
262
267
268
272
319
320
321
326
333
371
462
503
584
597
639
649
654
700
756
778
857
887
899
927
101 6
109 1
114 0
115 6
120 2 Lights, turning lights and horn switch
Motor wi
ndscreen wiper
Ceiling lamp
Windscreen washing pump
Va l ve potentiometer
Power steering pressure controller
Diagnostic socket
Right headlamp
Left headlamp
Fog projectors control relay
Cooling motor fan control relay
Fuel pump control relay
Actuators relay
Downstream oxygen sensor
Injection water temperature sensor
DASHBOARD
Right front turning lamp
Left front turning lamp
Radio
Cooling motor fan and AC
Right side signalising lamp
Left side signalising lamp
Injection air temperature sensor
AC control panel
Cooling motor fan (for AC)
Motor fan resistance (for AC)
Speed limit indicator
Driver safety belt contact
Canister purging valve
License plate lamp
UCE decoder
AC compressor clutch control relay
Safety fuse box and engine compartment relays
STOP-S3 l amp
Step by step engine
Anti-starting bushing
Cooling blower low speed control relay
UCE airbag
Ignition coil
FLASH relay
Upstream oxygen sensor
Driver’s airbag
C hock sensor
Cockpit fuse box
I.C.P. braking system
V ehicle speed transducer
Cooling motor fan
AC pressure sensor (pressure controller)
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