2004 CHRYSLER VOYAGER engine

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Page 1463 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Install the main bearing upper shells with the
lubrication groove and oil hole in the engine block
(Fig. 6).
(2) Make certain oil holes in block line up with oil
hole in bearings and bearing tabs

Page 1464 of 2585

CHRYSLER VOYAGER 2004  Service Manual (9) Install the main bearing/bed plate into engine
block.
(10) Before installing the bolts the threads should
be oiled with clean engine oil, wipe off any excess oil.
(11) Install main bearing bed pla

Page 1465 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE 3.3/3.8L SUPPLEMENT
TABLE OF CONTENTS
page page
ENGINE 3.3/3.8L SUPPLEMENT
SPECIFICATIONS
3.3/3.8L ENGINE......................11
CYLINDER HEAD
DESCRIPTION.........................16
DIAGNOSIS

Page 1466 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE 3.3/3.8L
SUPPLEMENT
SPECIFICATIONS
3.3/3.8L ENGINE
GENERAL DESCRIPTION
DESCRIPTION SPECIFICATION
Metric Standard
Engine Type 60É V-6 Engine
Number of
Cylinders6
Displacement
3.3L3.3Liters 201

Page 1467 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONNECTING RODS
DESCRIPTION SPECIFICATION
Metric Standard
Bearing
Clearance0.019-0.065
mm.0.017-0.020 in.
Wear Limit 0.074 mm 0.003 in.
Side Clearance 0.13-0.32 mm 0.005-0.013 in.
Wear Limit 0.38 mm 0

Page 1468 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Metric Standard
Ring End Gap
Ring Width-2nd
Compression
Ring 3.3L and
3.8L1.46-1.49 mm 0.0575-0.058 in.
Ring Width-Oil
Ring (Steel
Rails) 3.3L0.435-0.490
mm-.017-0.019 in.
Ri

Page 1469 of 2585

CHRYSLER VOYAGER 2004  Service Manual CYLINDER HEAD
DESCRIPTION SPECIFICATION
Metric Standard
Gasket
Thickness
(Compressed)0.65-0.75 mm 0.0007-0.0024
in.
VALVES
DESCRIPTION SPECIFICATION
Metric Standard
Face Angle-
Intake- 45-45.5É
Face

Page 1470 of 2585

CHRYSLER VOYAGER 2004  Service Manual VALVE STEM TO GUIDE CLEARANCE
DESCRIPTION SPECIFICATION
Metric Standard
Intake 0.025-0.065
mm0.001-0.0025 in.
Exhaust 0.059-0.094
mm0.002-0.0037 in.
Max Allowable-
Intake (Rocking
Method)0.247 mm 0.01