2004 CHRYSLER VOYAGER Ignition lock

BODY
TABLE OF CONTENTS
page page
BODY
DESCRIPTION - VEHICLE IDENTIFICATION....1
WARNING
SAFETY PRECAUTIONS AND WARNINGS . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS . 1
DIAGNOSIS AND TESTING - WIND NOISE . . . 2
STANDARD PROCEDURE
STANDARD PROCEDURE - PLASTIC BODY
PANEL REPAIR........................3
STANDARD PROCEDURE - HEAT STAKING . 10
SPECIFICATIONS
TORQUE............................11
BODY LUBRICATION...................12
SPECIAL TOOLS
BODY..............................13DOOR - FRONT.........................14
DOORS - SLIDING.......................24
DECKLID/HATCH/LIFTGATE/TAILGATE.......40
EXTERIOR.............................45
HOOD.................................60
INSTRUMENT PANEL.....................63
INTERIOR..............................73
PAINT.................................84
SEATS................................86
STATIONARY GLASS....................108
WEATHERSTRIP/SEALS..................113
SUNROOF.............................116
BODY STRUCTURE.....................124
BODY
DESCRIPTION - VEHICLE IDENTIFICATION
Throughout this group, references to the
DaimlerChrysler Corporation vehicle family identifi-
cation code are used when describing a procedure
that is unique to that vehicle. Refer to Introduction
Group of this manual for detailed information on
vehicle identification. If a procedure is common to all
vehicles covered in this manual, no reference will be
made to a vehicle family code.
WARNING
SAFETY PRECAUTIONS AND WARNINGS
WARNING: USE A OSHA APPROVED BREATHING
FILTER WHEN SPRAYING PAINT OR SOLVENTS IN
A CONFINED AREA. PERSONAL INJURY CAN
RESULT.
AVOID PROLONGED SKIN CONTACT WITH PETRO-
LEUM OR ALCOHOL ± BASED CLEANING SOL-
VENTS. PERSONAL INJURY CAN RESULT.
DO NOT STAND UNDER A HOISTED VEHICLE THAT
IS NOT PROPERLY SUPPORTED ON SAFETY
STANDS. PERSONAL INJURY CAN RESULT.
CAUTION: When holes must be drilled or punched
in an inner body panel, verify depth of space to the
outer body panel, electrical wiring, or other compo-nents. Damage to vehicle can result.
Do not weld exterior panels unless combustible
material on the interior of vehicle is removed from
the repair area. Fire or hazardous conditions, can
result.
Always have a fire extinguisher ready for use when
welding.
Disconnect the negative (-) cable clamp from the
battery when servicing electrical components that
are live when the ignition is OFF. Damage to electri-
cal system can result.
Do not use abrasive chemicals or compounds on
painted surfaces. Damage to finish can result.
Do not use harsh alkaline based cleaning solvents
on painted or upholstered surfaces. Damage to fin-
ish or color can result.
Do not hammer or pound on plastic trim panel
when servicing interior trim. Plastic panels can
break.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
RSBODY23-1

SUNROOF
TABLE OF CONTENTS
page page
SUNROOF
DESCRIPTION........................116
DIAGNOSIS AND TESTING - SUNROOF.....116
DRAIN TUBE
REMOVAL............................119
INSTALLATION........................120
GLASS PANEL
REMOVAL............................120
INSTALLATION........................120
ADJUSTMENTS
SUNROOF GLASS PANEL ADJUSTMENT . . 120
SUNROOF ASSEMBLY
REMOVAL............................120
INSTALLATION........................120
SUNSHADE
REMOVAL............................120INSTALLATION........................121
WIND DEFLECTOR
REMOVAL............................121
INSTALLATION........................121
WATER CHANNEL
REMOVAL............................121
INSTALLATION........................121
SUNROOF MOTOR
REMOVAL............................121
INSTALLATION........................121
ADJUSTMENTS
ADJUSTMENT.......................122
SUNROOF SWITCH
REMOVAL............................123
INSTALLATION........................123
SUNROOF
DESCRIPTION
WARNING: Keep fingers and other body parts out
of sunroof opening at all times.
The sun roof features consists of: (Fig. 1)
²Sun roof glass
²Sun roof sun shade
The sunroof power sliding glass panel and sun-
shade can be positioned anywhere along its travel,
rearward of glass panel front edge.
The sunroof is electrically operated from a switch
located in the overhead console. To operate the sun-
roof the ignition switch must be in the Accessory or
On/Run position. Both switchs are a rocker style
design that open or close the sunroof. When pressing
and releasing the open button once, the sunroof will
express open to the comfort stop and the wind deflec-
tor will raise. If the button is pressed a second time,
the sunroof will continue to open to full travel unless
the button is released, at which time it will stop in
that position. Pressing and holding the close button
will close the sunroof. If the close button is released
before the glass fully closes, the sunroof will stop in
that position. The vent switch operates in a similar
manor. The sunroof will also operate for up to fifteenminutes after the ignition key is turned off for cus-
tomer comfort and convenance while parking.
DIAGNOSIS AND TESTING - SUNROOF
Refer to Sunroof Diagnostic Chart for possible
causes. Before beginning sunroof diagnostics verify
that all other power accessories are in proper operat-
ing condition. If not, a common electrical problem
may exist. Refer to Wiring Diagrams, in this publica-
tion for circuit, splice and component descriptions.
Check the condition of the circuit protection (20 amp
circuit breaker in the Junction Block). Inspect all
wiring connector pins for proper engagement and
continuity. Check for battery voltage at the power
sunroof controller, refer to Wiring Diagrams, for cir-
cuit information. If battery voltage of more than 10
volts is detected at the controller, proceed with the
following tests (the controller will not operate at less
than 10 volts).
Before beginning diagnosis for wind noise or water
leaks, verify that the problem was not caused by
releasing the control switch before the sunroof was
fully closed. The sunroof module has a water-man-
agement system. If however, the sunroof glass is in a
partial closed position, high pressure water may be
forced beyond the water management system bound-
aries and onto the headlining.
23 - 116 SUNROOFRS

blower motor to regulate the blower motor ground
path it provides. The blower motor and wheel are
used to control the velocity of air moving through the
HVAC housing by spinning the blower wheel within
the housing at the selected speed or, in the ATC sys-
tem, at the selected or programmed speed.
DIAGNOSIS AND TESTING - BLOWER MOTOR
BLOWER MOTOR INOPERATIVE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring, diagrams, proper wire and con-
nector repair procedures, further details on wire
harness routing and retention, as well as pin-out and
location views for the various wire harness connec-
tors, splices and grounds.
BLOWER MOTOR ELECTRICAL DIAGNOSIS
(1) Check the fuse (Fuse 10 - 40 ampere) in the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(2) Turn the ignition switch to the On position. Be
certain that the A/C-heater control power is turned
on. Check for battery voltage at the fuse (Fuse 10 -
40 ampere) in the IPM. If OK, go to Step 3. If not
OK, check the front blower motor relay.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the front HVAC wire harness connector
for the front blower motor resistor block (Manual
Temperature Control) or the front blower motor
power module (Automatic Temperature Control) from
the resistor or module connector receptacle. Recon-
nect the battery negative cable. Turn the ignition
switch to the On position. Be certain that the A/C-
heater control power is turned on. Check for battery
voltage at the fused front blower motor relay output
circuit cavity of the front HVAC wire harness connec-
tor for the front blower motor resistor block (MTC) orthe front blower motor power module (ATC). If OK,
go to Step 4. If not OK, repair the open fused front
blower motor relay output circuit to the IPM as
required.
(4) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the front blower motor pigtail wire con-
nector from the connector receptacle of the front
blower motor resistor block (MTC) or the front
blower motor power module (ATC). Use jumper wires
to connect a battery and ground feeds to the blower
motor pigtail wire connector. The blower motor
should operate. If OK with MTC, proceed to diagno-
sis of the front blower motor resistor block (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS
- FRONT/BLOWER MOTOR RESISTOR - DIAGNO-
SIS AND TESTING). If OK with ATC, use a DRBIII
scan tool to diagnose the front blower motor power
module. Refer to Body Diagnostic information. If not
OK with MTC or ATC, replace the faulty front blower
motor.
BLOWER MOTOR NOISE OR VIBRATION
Refer to the Blower Motor Noise/Vibration Diagno-
sis chart for basic checks of the blower motor when a
vibration or noise is present (Fig. 7).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: The blower motor is located on the passen-
ger side of the vehicle under the instrument panel.
The blower motor can be removed from the vehicle
without having to remove the HVAC housing.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the passenger side door sill plate and
cowl panel.
(3) Pull back the carpet to access the front lower
air intake screw.
RSDISTRIBUTION - FRONT24-47
BLOWER MOTOR (Continued)

DIAGNOSIS AND TESTING - REAR BLOWER
MOTOR
BLOWER MOTOR INOPERATIVE
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring, diagrams, proper wire and con-
nector repair procedures, further details on wire
harness routing and retention, as well as pin-out and
location views for the various wire harness connec-
tors, splices and grounds.
BLOWER MOTOR ELECTRICAL DIAGNOSIS
(1) Check the fuse (Fuse 12 - 25 ampere) in the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(2) Turn the ignition switch to the On position. Be
certain that the rear A/C-heater control power is
turned on. Check for battery voltage at the fuse
(Fuse 12 - 25 ampere) in the IPM. If OK, go to Step
3. If not OK, check the rear blower motor relay.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the rear HVAC wire harness connector
from the rear blower motor resistor block (Manual
Temperature Control) or the rear blower motor power
module (Automatic Temperature Control). Reconnect
the battery negative cable. Turn the ignition switch
to the On position. Be certain that the rear A/C-
heater control power is turned on. Check for battery
voltage at the fused rear blower motor relay output
circuit cavity of the rear HVAC wire harness connec-
tor for the rear blower motor resistor block (MTC) or
the rear blower motor power module (ATC). If OK, go
to Step 4. If not OK, repair the open fused front
blower motor relay output circuit to the IPM as
required.
(4) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the rear blower motor pigtail wire connec-
tor from the rear HVAC wire harness (MTC) or the
rear blower power module (ATC). Use jumper wires
to connect a battery and ground feeds to the blower
motor pigtail wire connector. The rear blower motor
should operate. If OK with MTC, proceed to diagno-
sis of the rear blower motor resistor block (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS
- REAR/BLOWER MOTOR RESISTOR - DIAGNOSIS
AND TESTING). If OK with ATC, use a DRBIII scan
tool to diagnose the rear blower motor power module.
Refer to the appropriate diagnostic information. If
not OK with MTC or ATC, replace the faulty rear
blower motor.BLOWER MOTOR NOISE OR VIBRATION
Refer to the Blower Motor Noise/Vibration Diagno-
sis chart for basic checks of the blower motor when a
vibration or noise is present (Fig. 3).
REMOVAL
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING) and (Refer to 24 - HEATING & AIR CON-
DITIONING/PLUMBING - CAUTION).
(1) Remove the rear HVAC housing from the vehi-
cle (Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL).
(2) Disconnect the rear blower motor pigtail wire
connector.
NOTE: With the Manual Temperature Control sys-
tem, the blower motor pigtail wire is connected to a
take out and connector of the rear HVAC wire har-
ness. With the Automatic Temperature Control sys-
tem , the blower pigtail wire is connected to a
receptacle on the blower motor power module.
(3) Remove the three screws that secure the rear
blower motor to the outboard side of the rear HVAC
housing (Fig. 4).
(4) Remove the rear blower motor from the rear
HVAC housing.
INSTALLATION
(1) Position the rear blower motor into the rear
HVAC housing.
(2) Install the three screws that secure the blower
motor to the rear HVAC housing. Tighten the screws
to 2 N´m (17 in. lbs.).
(3) Reconnect the rear blower motor pigtail wire
connector.
NOTE: With the Manual Temperature Control system
, the blower pigtail wire is connected to a take out
and connector of the rear HVAC wire harness. With
the Automatic Temperature Control system, the
blower pigtail wire is connected to a receptacle on
the blower motor power module.
24 - 58 DISTRIBUTION - REARRS
BLOWER MOTOR (Continued)

CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-153
CHANGE - STANDARD PROCEDURE,
DIFFERENTIAL ASSEMBLY FLUID.........3-40
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER...........9-137,9-53
CHANGE - STANDARD PROCEDURE,
OVERRUNNING CLUTCH HOUSING
FLUID..............................3-41
CHANGE - STANDARD PROCEDURE, PTU
FLUID..............................21-5
CHANGER - DESCRIPTION, CD...........8A-7
CHANGER - INSTALLATION, CD..........8A-8
CHANGER - OPERATION, CD.............8A-7
CHANGER - REMOVAL, CD..............8A-8
CHANNEL - INSTALLATION, WATER.....23-121
CHANNEL - REMOVAL, WATER.........23-121
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-72
CHARGE LEVEL TEST - 2.5L DIESEL -
DIAGNOSIS AND TESTING, SYSTEM......24-68
CHARGE LEVEL TEST - GASOLINE
ENGINES - DIAGNOSIS AND TESTING,
SYSTEM............................24-67
CHARGING - STANDARD PROCEDURE,
CONVENTIONAL BATTERY..............8F-11
CHARGING - STANDARD PROCEDURE,
SPIRAL PLATE BATTERY...............8F-10
CHARGING SYSTEM - DESCRIPTION.....8F-20
CHARGING SYSTEM - OPERATION.......8F-20
CHARTS - DIAGNOSIS AND TESTING,
STEERING SYSTEM DIAGNOSIS...........19-3
CHARTS - SPECIFICATIONS, COLOR
CODE..............................23-84
CHATTER COMPLAINTS - DIAGNOSIS
AND TESTING, CLUTCH.................6-6
CHECK - DIAGNOSIS AND TESTING,
COOLING SYSTEM FLOW................7-3
CHECK - DIAGNOSIS AND TESTING,
EXHAUST SYSTEM RESTRICTION.........11-2
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL.......................7-5
CHECK - STANDARD PROCEDURE,
ENGINE OIL LEVEL...................9-137
CHECK - STANDARD PROCEDURE, FLUID
LEVEL.............................21-71
CHECK, STANDARD PROCEDURE -
ENGINE OIL LEVEL....................9-53
CHECK, STANDARD PROCEDURE - FLUID
LEVEL AND CONDITION........21-201,21s-102
CHECK STRAP - INSTALLATION.........23-15
CHECK STRAP - REMOVAL.............23-15
CHECKING - STANDARD PROCEDURE,
BRAKE FLUID LEVEL..............5-32,5s-31
CHECKING - STANDARD PROCEDURE,
POWER STEERING FLUID LEVEL........19-44
CHECKING BATTERY ELECTROLYTE
LEVEL - STANDARD PROCEDURE........8F-14
CHECKING ENGINE OIL PRESSURE -
DIAGNOSIS AND TESTING..............9-52
CHECKING POWER STEERING BELT
TENSION - STANDARD PROCEDURE.......7-8
CHILD RESTRAINT ANCHOR -
DESCRIPTION........................8O-4
CHILD RESTRAINT ANCHOR -
OPERATION..........................8O-4
CHILD SEAT - INSTALLATION, QUAD.....23-89
CHILD SEAT - REMOVAL, QUAD.........23-89
CHILD SEAT MODULE, BENCH SEAT -
REMOVAL..........................23-87
CHIME SYSTEM - DIAGNOSIS AND
TESTING
............................8B-1
CHIME/BUZZER - DESCRIPTION
..........8B-1
CHIME/BUZZER - OPERATION
............8B-1
CHIME/BUZZER - WARNING
.............8B-1
CHIME/THERMISTOR - DESCRIPTION
....8N-10
CHIME/THERMISTOR - INSTALLATION
....8N-10
CHIME/THERMISTOR - OPERATION
......8N-10
CHIME/THERMISTOR - REMOVAL
.......8N-10
CHIRP PREFERENCE - STANDARD
PROCEDURE, HORN
..............8N-42,8N-5
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR
......8M-12
CIRCUIT FUNCTIONS - DESCRIPTION
. . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION
. 8W-01-5
CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING, FEED
. . . 8F-32,8F-34CIRCUIT TEST - DIAGNOSIS AND
TESTING, CONTROL..............8F-30,8F-32
CIRCUIT TEST - DIAGNOSIS AND
TESTING, FEED.................8F-33,8F-35
CIRCUITS - OPERATION, NON-
MONITORED.........................25-5
CIRCUITS AND VALVES - OPERATION,
HYDRAULIC..........................5-83
CLAMP - STANDARD PROCEDURE,
HOSES..............................14-7
CLAMPS - DESCRIPTION, FUEL
LINES/HOSES........................14-6
CLAMPS - DESCRIPTION, HOSE...........7-1
CLAMPS - OPERATION, HOSE.............7-2
CLEAN, CLEANING...................21-114
CLEARANCE - STANDARD PROCEDURE,
MEASURING CONNECTING ROD
BEARING...........................9-120
CLEARANCE USING PLASTIGAGE -
STANDARD PROCEDURE, MEASURING
BEARING........................9-12,9-84
CLOCK SPRING - DESCRIPTION..........8O-4
CLOCK SPRING - INSTALLATION.........8O-5
CLOCK SPRING - OPERATION...........8O-4
CLOCK SPRING - REMOVAL.............8O-5
CLOCK SPRING CENTERING -
STANDARD PROCEDURE...............8O-5
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-1
CLUSTER - OPERATION, INSTRUMENT.....8J-1
CLUSTER BEZEL - INSTALLATION........23-63
CLUSTER BEZEL - REMOVAL.............23-63
CLUSTER DIAGNOSIS - DIAGNOSIS AND
TESTING............................8J-2
CLUSTER ILLUMINATION LAMPS -
INSTALLATION.......................8L-21
CLUSTER ILLUMINATION LAMPS -
REMOVAL..........................8L-21
CLUSTER LENS - INSTALLATION........8J-10
CLUSTER LENS - REMOVAL............8J-10
CLUTCH - DESCRIPTION.................6-1
CLUTCH - DESCRIPTION, BI-
DIRECTIONAL OVERRUNNING...........3-34
CLUTCH - OPERATION, BI-DIRECTIONAL
OVERRUNNING.......................3-36
CLUTCH AIR PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-122,21s-30
CLUTCH ASSEMBLY - ASSEMBLY,
INPUT.....................21-216,21s-116
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT.....................21-208,21s-107
CLUTCH ASSY - 2.4L GAS -
INSTALLATION, MODULAR..............6-11
CLUTCH ASSY - 2.4L GAS - REMOVAL,
MODULAR...........................6-11
CLUTCH CHATTER COMPLAINTS -
DIAGNOSIS AND TESTING...............6-6
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-15
CLUTCH COVER AND DISC RUNOUT -
DIAGNOSIS AND TESTING...............6-6
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - INSTALLATION
...............6-12
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - REMOVAL
...................6-11
CLUTCH HOUSING FLUID CHANGE -
STANDARD PROCEDURE,
OVERRUNNING
.......................3-41
CLUTCH PEDAL INTERLOCK SWITCH -
INSTALLATION
........................6-14
CLUTCH PEDAL INTERLOCK SWITCH -
REMOVAL
...........................6-13
CLUTCH PEDAL UPSTOP SWITCH -
INSTALLATION
........................6-16
CLUTCH PEDAL UPSTOP SWITCH -
REMOVAL
...........................6-15
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR
.......................24-20
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR
.......................24-20
CLUTCH RELEASE LEVER AND BEARING
- INSTALLATION
.......................6-7
CLUTCH RELEASE LEVER AND BEARING
- REMOVAL
...........................6-6CLUTCH SYSTEM - DIAGNOSIS AND
TESTING.............................6-3
CLUTCH/COIL - DESCRIPTION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - INSPECTION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - INSTALLATION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - OPERATION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - REMOVAL, A/C
COMPRESSOR.......................24-16
CLUTCHES - DESCRIPTION, DRIVING . . . 21-190,
21s-95
CLUTCHES - DESCRIPTION, HOLDING . . . 21-207,
21s-106
CLUTCHES - OPERATION, DRIVING.....21-190,
21s-95
CLUTCHES - OPERATION, HOLDING....21-207,
21s-106
COAT/CLEARCOAT FINISH -
DESCRIPTION, BASE..................23-85
CODE - DESCRIPTION, PAINT...........23-85
CODE CHARTS - SPECIFICATIONS,
COLOR.............................23-84
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER..............8M-11
CODES - STANDARD PROCEDURE,
OBTAINING DIAGNOSTIC TROUBLE......8E-15
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER..............8M-11
COIL - DESCRIPTION, IGNITION............8I-6
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-15
COIL - OPERATION, IGNITION............8I-7
COLLAR - INSTALLATION, STRUCTURAL . . . 9-48
COLLAR - REMOVAL, STRUCTURAL.......9-47
COLOR CODE CHARTS -
SPECIFICATIONS.....................23-84
COLUMN - DESCRIPTION, STEERING.....19-10
COLUMN - DIAGNOSIS AND TESTING,
STEERING..........................19-12
COLUMN COVER - INSTALLATION,
LOWER STEERING...................23-70
COLUMN COVER - INSTALLATION, OVER
STEERING..........................23-70
COLUMN COVER - REMOVAL, LOWER
STEERING..........................23-70
COLUMN COVER - REMOVAL, OVER
STEERING..........................23-70
COLUMN COVER BACKING PLATE -
INSTALLATION, STEERING.............23-70
COLUMN COVER BACKING PLATE -
REMOVAL, STEERING.................23-70
COLUMN TORQUE, SPECIFICATIONS.....19-14
COMBUSTION PRESSURE LEAKAGE
TEST - DIAGNOSIS AND TESTING,
CYLINDER........................9-83,9-9
COMMON PROBLEM CAUSES -
DIAGNOSIS AND TESTING.............21-30
COMMUNICATION RECEIVE - PCM INPUT
- OPERATION, DATA BUS..............8E-15
COMMUNICATIONS INTERFACE (PCI)
BUS, OPERATION - PROGRAMMABLE....14-21
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-3
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-4
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING.............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-5
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-9
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION......................8M-10
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-10
COMPLAINTS - DIAGNOSIS AND
TESTING, CLUTCH CHATTER
..............6-6
COMPRESSION PRESSURE TEST -
DIAGNOSIS AND TESTING, CYLINDER
. . 9-83,9-9
COMPRESSOR - DESCRIPTION, A/C
......24-73
COMPRESSOR - OPERATION, A/C
........24-73
COMPRESSOR - REMOVAL
.............24-74
RSINDEX7
Description Group-Page Description Group-Page Description Group-Page

DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - INSTALLATION..............5s-30
DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - REMOVAL.................5s-30
DISC BRAKE CALIPER (TRW BRAKES) -
INSTALLATION, FRONT................5s-26
DISC BRAKE CALIPER (TRW BRAKES) -
REMOVAL, FRONT....................5s-23
DISC BRAKE SHOES - CLEANING....5-16,5-18,
5s-15,5s-17
DISC BRAKE SHOES - INSPECTION . . . 5-16,5-18,
5s-15,5s-17
DISC BRAKE SHOES - INSTALLATION,
REAR..........................5-19,5s-18
DISC BRAKE SHOES - REMOVAL, REAR . . . 5-17,
5s-16
DISC BRAKE SHOES (CONTINENTAL
TEVES BRAKES) - INSTALLATION,
FRONT.............................5s-15
DISC BRAKE SHOES (CONTINENTAL
TEVES BRAKES) - REMOVAL, FRONT.....5s-14
DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-16
DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL, FRONT............5-14
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - INSTALLATION, FRONT........5-17
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - REMOVAL, FRONT............5-15
DISC BRAKE SHOES (TRW BRAKES) -
INSTALLATION, FRONT................5s-16
DISC BRAKE SHOES (TRW BRAKES) -
REMOVAL, FRONT....................5s-14
DISC BRAKES (EXPORT) - DESCRIPTION....5-13,
5s-12
DISC BRAKES (FRONT) - DESCRIPTION . . . 5-11,
5s-10
DISC BRAKES (FRONT) - OPERATION . 5-13,5s-12
DISC BRAKES (REAR) - DESCRIPTION....5-12,
5s-12
DISC BRAKES (REAR) - OPERATION . . 5-13,5s-13
DISC RUNOUT - DIAGNOSIS AND
TESTING, CLUTCH COVER...............6-6
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION, A/C . . . 24-80
DISCHARGE LINE - REMOVAL, A/C.......24-79
DISPLAY TEST MODE, OPERATION - DRB
IIITSTATE ...........................25-9
DISSASEMBLY, REMOVAL..............24-51
DISTRIBUTION DUCT - INSTALLATION....24-57
DISTRIBUTION DUCT - REMOVAL........24-57
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR.............................24-50
DISTRIBUTION DUCTS - REMOVAL,
FLOOR.............................24-50
DISTRIBUTION SYSTEM - DESCRIPTION,
POWER..........................8W-97-1
DISTRIBUTION SYSTEM - OPERATION,
POWER..........................8W-97-1
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-1
DOES NOT FILL - DIAGNOSIS AND
TESTING, VEHICLE...................25-16
DOME/CARGO LAMP - INSTALLATION....8L-22
DOME/CARGO LAMP - REMOVAL........8L-22
DOOR - INSTALLATION................23-16
DOOR - INSTALLATION, FUEL FILL.......23-52
DOOR - INSTALLATION, SLIDING........23-30
DOOR - REMOVAL....................23-15
DOOR - REMOVAL, FUEL FILL..........23-52
DOOR - REMOVAL, SLIDING............23-29
DOOR ACTUATOR - DESCRIPTION,
BLEND........................24-23,24-35
DOOR ACTUATOR - DESCRIPTION,
MODE.............................24-30
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION.....................24-32
DOOR ACTUATOR - INSTALLATION,
BLEND
........................24-23,24-36
DOOR ACTUATOR - INSTALLATION,
MODE
.............................24-31
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-33
DOOR ACTUATOR - OPERATION, BLEND
. . 24-23,
24-35
DOOR ACTUATOR - OPERATION, MODE
. . . 24-30DOOR ACTUATOR - OPERATION,
RECIRCULATION.....................24-32
DOOR ACTUATOR - REAR -
DESCRIPTION, MODE.................24-39
DOOR ACTUATOR - REAR -
INSTALLATION, MODE.................24-40
DOOR ACTUATOR - REAR - OPERATION,
MODE.............................24-40
DOOR ACTUATOR - REAR - REMOVAL,
MODE.............................24-40
DOOR ACTUATOR - REMOVAL, BLEND . . . 24-23,
24-36
DOOR ACTUATOR - REMOVAL, MODE....24-30
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-33
DOOR ADJUSTMENT - STANDARD
PROCEDURE, SLIDING................8N-28
DOOR ADJUSTMENTS, ADJUSTMENTS -
SLIDING............................23-30
DOOR BLOCKER LATCH - INSTALLATION,
FUEL FILL..........................23-53
DOOR BLOCKER LATCH - REMOVAL,
FUEL FILL..........................23-53
DOOR BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL.............23-53
DOOR BLOCKER LATCH STRIKER -
REMOVAL, FUEL FILL.................23-53
DOOR BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL.............23-54
DOOR BLOCKER LOCKOUT LINK -
REMOVAL, FUEL FILL.................23-53
DOOR CONTROL MODULE -
DESCRIPTION, SLIDING...............8E-19
DOOR CONTROL MODULE -
INSTALLATION, SLIDING...............8E-20
DOOR CONTROL MODULE - OPERATION,
SLIDING............................8E-19
DOOR CONTROL MODULE - REMOVAL,
SLIDING............................8E-19
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION.......................8N-40
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS AND TESTING.............8N-40
DOOR CYLINDER LOCK SWITCH -
EXPORT - DESCRIPTION................8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - DIAGNOSIS AND TESTING......8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - INSTALLATION...............8N-4
DOOR CYLINDER LOCK SWITCH -
EXPORT - OPERATION.................8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - REMOVAL...................8N-3
DOOR CYLINDER LOCK SWITCH -
INSTALLATION......................8N-41
DOOR CYLINDER LOCK SWITCH -
OPERATION.........................8N-40
DOOR CYLINDER LOCK SWITCH -
REMOVAL..........................8N-41
DOOR GLASS - INSTALLATION..........23-17
DOOR GLASS - INSTALLATION, REAR . . . 23-111
DOOR GLASS - INSTALLATION, SLIDING . 23-110
DOOR GLASS - REMOVAL.............23-17
DOOR GLASS - REMOVAL, REAR.......23-111
DOOR GLASS - REMOVAL, SLIDING.....23-110
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT...............23-113
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT...................23-113
DOOR INNER BELT MOLDING -
INSTALLATION, FRONT...............23-115
DOOR INNER BELT MOLDING -
REMOVAL, FRONT...................23-115
DOOR LEARN CYCLE - STANDARD
PROCEDURE, POWER.................8N-28
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING.......................8N-4,8N-41
DOOR LOCK MOTOR - INSTALLATION,
SLIDING.......................8N-44,8N-6
DOOR LOCK MOTOR - REMOVAL,
SLIDING.......................8N-44,8N-6
DOOR LOCK SWITCH - DIAGNOSIS AND
TESTING
.......................8N-4,8N-41
DOOR LOCK SWITCH - INSTALLATION
....8N-4,
8N-42
DOOR LOCK SWITCH - REMOVAL
. . . 8N-4,8N-42
DOOR MOTOR - DESCRIPTION, SLIDING
. . 8N-30
DOOR MOTOR - INSTALLATION, SLIDING
. 8N-31DOOR MOTOR - OPERATION, SLIDING . . . 8N-30
DOOR MOTOR - REMOVAL, SLIDING.....8N-30
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT...............23-113
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT...................23-113
DOOR SILL PLATE - INSTALLATION,
SLIDING............................23-82
DOOR SILL PLATE - REMOVAL, SLIDING . . 23-82
DOOR SILL TRIM PLATE -
INSTALLATION.......................23-77
DOOR SILL TRIM PLATE - REMOVAL.....23-77
DOOR STOP BUMPER BEZEL -
INSTALLATION, SLIDING...............23-25
DOOR STOP BUMPER BEZEL -
REMOVAL, SLIDING..................23-25
DOOR SYSTEM - DESCRIPTION, POWER
SLIDING...........................8N-19
DOOR SYSTEM - DIAGNOSIS AND
TESTING, POWER SLIDING.............8N-22
DOOR SYSTEM - OPERATION, POWER
SLIDING...........................8N-21
DOOR WEATHERSTRIP - INSTALLATION,
FRONT............................23-114
DOOR WEATHERSTRIP - INSTALLATION,
SLIDING...........................23-115
DOOR WEATHERSTRIP - REMOVAL,
FRONT............................23-114
DOOR WEATHERSTRIP - REMOVAL,
SLIDING...........................23-115
DOSING PUMP - DESCRIPTION, FUEL . . . 24-115
DOSING PUMP - INSTALLATION, FUEL....24-116
DOSING PUMP - OPERATION, FUEL.....24-115
DOSING PUMP - REMOVAL, FUEL......24-115
DOWNSTREAM 1/2 - 2.4/3.3/3.8L -
REMOVAL..........................14-34
DOWNSTREAM 2/1, 2.4/3.3/3.8L -
INSTALLATION.......................14-34
D-PILLAR TRIM PANEL - INSTALLATION,
LEFT..............................23-78
D-PILLAR TRIM PANEL - INSTALLATION,
RIGHT.............................23-82
D-PILLAR TRIM PANEL - REMOVAL,
LEFT..............................23-78
D-PILLAR TRIM PANEL - REMOVAL,
RIGHT.............................23-81
DRAIN AND FILL - STANDARD
PROCEDURE, FLUID..................21-71
DRAIN TUBE - INSTALLATION..........23-120
DRAIN TUBE - REMOVAL.............23-119
DRAINCOCK - INSTALLATION, RADIATOR . . . 7-26
DRAINCOCK - REMOVAL, RADIATOR......7-26
DRAINING - STANDARD PROCEDURE,
COOLING SYSTEM.....................7-4
DRAINING FUEL TANK - STANDARD
PROCEDURE.........................14-2
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-13
DRB IIITSTATE DISPLAY TEST MODE,
OPERATION..........................25-9
DRIER - DESCRIPTION, RECEIVER.......24-91
DRIER - INSTALLATION, RECEIVER......24-92
DRIER - OPERATION, RECEIVER.........24-91
DRIER - REMOVAL, RECEIVER..........24-91
DRIVE - ASSEMBLY, FINAL......21-195,21s-99
DRIVE - DESCRIPTION, FINAL..........21s-95
DRIVE - DESCRIPTION, FLEX...........8N-36
DRIVE - DISASSEMBLY, FINAL . . . 21-190,21s-96
DRIVE - INSTALLATION, FLEX..........8N-37
DRIVE - OPERATION, FINAL...........21s-96
DRIVE - OPERATION, FLEX.............8N-36
DRIVE - REMOVAL, FLEX..............8N-37
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY..........................7-7
DRIVE BELT TENSION, SPECIFICATIONS -
ACCESSORY..........................7-5
DRIVE BELTS - 2.4L - ADJUSTMENTS.....7-10
DRIVE BELTS - 2.4L - CLEANING..........7-9
DRIVE BELTS - 2.4L - INSPECTION........7-9
DRIVE BELTS - 2.4L - INSTALLATION......7-10
DRIVE BELTS - 2.4L - REMOVAL..........7-8
DRIVE BELTS - 3.3/3.8L - CLEANING......7-11
DRIVE BELTS - 3.3/3.8L - INSPECTION
....7-11
DRIVE BELTS - 3.3/3.8L - INSTALLATION
. . . 7-12
DRIVE BELTS - 3.3/3.8L - REMOVAL
......7-11
DRIVE PLATE MISALIGNMENT -
DIAGNOSIS AND TESTING
...............6-6
DRIVE UNIT - DESCRIPTION, LOWER
....8N-32
RSINDEX11
Description Group-Page Description Group-Page Description Group-Page

HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-8
HEATED SEAT SWITCH - OPERATION,
PASSENGER........................8G-12
HEATED SEAT SWITCH - REMOVAL,
DRIVER............................8G-10
HEATED SEAT SWITCH - REMOVAL,
PASSENGER........................8G-14
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - DESCRIPTION, CABIN........24-112
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-20
HEATER - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL CABIN........24-113
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-20
HEATER - OPERATION, ENGINE BLOCK....7-20
HEATER - REMOVAL, ENGINE BLOCK......7-20
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-4
HEATER CONTROL - DESCRIPTION, A/C . . . 24-20
HEATER CONTROL - INSTALLATION, A/C . . 24-21
HEATER CONTROL - REMOVAL, A/C.......24-21
HEATER CORE - DESCRIPTION....24-101,24-83
HEATER CORE - INSTALLATION . . . 24-103,24-85
HEATER CORE - OPERATION......24-101,24-83
HEATER CORE - REMOVAL.......24-102,24-84
HEATER CORE FILLING - STANDARD
PROCEDURE, REAR..................24-101
HEATER CORE TUBES - INSTALLATION . . . 24-85
HEATER CORE TUBES - REMOVAL.......24-83
HEATER HOSES - INSTALLATION.......24-104
HEATER HOSES - REMOVAL...........24-103
HEATER INLET HOSE - INSTALLATION....24-86
HEATER INLET HOSE - REMOVAL........24-85
HEATER LINES - INSTALLATION, REAR . . 24-111
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING.............24-10
HEATER RETURN HOSE - INSTALLATION . . 24-87
HEATER RETURN HOSE - REMOVAL......24-86
HEATER TESTING - DIAGNOSIS AND
TESTING, ENGINE BLOCK...............7-20
HEATER TUBES - REMOVAL,
UNDERBODY.......................24-109
HEATER UNIT - INSTALLATION.........24-119
HEATER UNIT - REMOVAL.............24-118
HEATER WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL..............24-119
HEATER WIRING - REMOVAL,
SUPPLEMENTAL DIESEL..............24-119
HEAVY DUTY, CARGO - INSTALLATION,
AWD ...............................2-36
HEAVY DUTY, CARGO - REMOVAL, AWD . . . 2-36
HEIGHT ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT.............8O-13
HEIGHT ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT................8O-13
HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT BELT.............8O-14
HEIGHT ADJUSTER KNOB - REMOVAL,
SEAT BELT .........................8O-14
HEIGHT MEASUREMENT - STANDARD
PROCEDURE, CURB...................2-55
HIGH AND LOW LIMITS - DESCRIPTION . . . 25-8
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION
.......................24-73
HIGH PRESSURE RELIEF VALVE -
OPERATION
.........................24-73
HIGH SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE
.....22-17,22s-9
HINGE - INSTALLATION
......23-18,23-40,23-60
HINGE - INSTALLATION, CENTER
........23-24HINGE - INSTALLATION, LOWER........23-28
HINGE - INSTALLATION, UPPER.........23-36
HINGE - REMOVAL.........23-17,23-40,23-60
HINGE - REMOVAL, BENCH SEAT BACK . . 23-102
HINGE - REMOVAL, CENTER............23-24
HINGE - REMOVAL, LOWER............23-28
HINGE - REMOVAL, UPPER.............23-36
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
BACK.............................23-101
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT BACK . . 23-101
HOISTING - STANDARD PROCEDURE......0-27
HOLD OPEN LATCH - INSTALLATION.....23-25
HOLD OPEN LATCH - REMOVAL.........23-25
HOLD OPEN LATCH CABLE -
INSTALLATION.......................23-38
HOLD OPEN LATCH CABLE - REMOVAL . . . 23-38
HOLD OPEN LATCH STRIKER -
INSTALLATION.......................23-26
HOLD OPEN LATCH STRIKER -
REMOVAL..........................23-26
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-15
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-16
HOLDDOWN - OPERATION, BATTERY.....8F-15
HOLDDOWN - REMOVAL, BATTERY . 8F-15,8F-16
HOLDER - INSTALLATION, CUP.........23-64
HOLDER - REMOVAL, CUP.............23-64
HOLDING CLUTCHES - DESCRIPTION . . . 21-207,
21s-106
HOLDING CLUTCHES - OPERATION.....21-207,
21s-106
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-5
HONING - STANDARD PROCEDURE,
CYLINDER BORE.................9-112,9-35
HOOD - INSTALLATION................23-61
HOOD - REMOVAL....................23-60
HOOD AJAR SWITCH - EXPORT -
INSTALLATION.......................8Q-3
HOOD AJAR SWITCH - EXPORT -
REMOVAL...........................8Q-3
HORN - DIAGNOSIS AND TESTING.......8H-3
HORN - INSTALLATION.................8H-5
HORN - REMOVAL....................8H-4
HORN CHIRP PREFERENCE - STANDARD
PROCEDURE....................8N-42,8N-5
HORN SWITCH - DESCRIPTION..........8H-5
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - INSTALLATION, HEATER INLET....24-86
HOSE - INSTALLATION, HEATER RETURN . 24-87
HOSE - REMOVAL, HEATER INLET.......24-85
HOSE - REMOVAL, HEATER RETURN.....24-86
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HOSES - DESCRIPTION, BRAKE TUBES....5-14,
5s-13
HOSES - INSPECTION, BRAKE TUBES.....5-14,
5s-13
HOSES - INSTALLATION, HEATER.......24-104
HOSES - INSTALLATION, WASHER.......8R-13
HOSES - OPERATION, BRAKE TUBES . 5-14,5s-13
HOSES - REMOVAL, HEATER..........24-103
HOSES - REMOVAL, WASHER..........8R-13
HOSES AND CLAMP - STANDARD
PROCEDURE.........................14-7
HOUSING - INSTALLATION, AIR
CLEANER........................9-24,9-99
HOUSING - INSTALLATION, HVAC........24-61
HOUSING - INSTALLATION, LOCK
CYLINDER..........................19-19
HOUSING - REMOVAL, AIR CLEANER . . 9-24,9-99
HOUSING - REMOVAL, HVAC...........24-60
HOUSING - REMOVAL, LOCK CYLINDER . . 19-17
HOUSING FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH.....3-41
HOUSING FLUID LEAKAGE - DIAGNOSIS
AND TESTING, TORQUE CONVERTER . . . 21-123,
21s-31
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION
.....................8W-01-1
HUB / BEARING - DESCRIPTION
.......2-30,2-4
HUB / BEARING - INSTALLATION
......2-33,2-6
HUB / BEARING - OPERATION
........2-30,2-4
HUB / BEARING - REMOVAL
..........2-31,2-5HUB AND BEARING - DIAGNOSIS AND
TESTING.........................2-31,2-5
HVAC - LWB - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR.........8O-16
HVAC - LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR...............8O-16
HVAC HOUSING - INSTALLATION........24-61
HVAC HOUSING - REMOVAL............24-60
HVAC LOUVER - INSTALLATION, REAR . . . 23-81
HVAC LOUVER - REMOVAL, REAR.......23-81
HYDRAULIC CIRCUITS AND VALVES -
OPERATION..........................5-83
HYDRAULIC LASH ADJUSTER NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-34
HYDRAULIC LASH ADJUSTERS -
INSTALLATION........................9-34
HYDRAULIC LASH ADJUSTERS -
REMOVAL...........................9-34
HYDRAULIC LIFTERS - DIAGNOSIS AND
TESTING...........................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
DESCRIPTION.......................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
INSTALLATION.......................9-114
HYDRAULIC LIFTERS (CAM IN BLOCK) -
REMOVAL..........................9-114
HYDRAULIC PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-120,21s-28
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 41TE TRANSAXLE....21-169
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 4XTE TRANSAXLE....21s-75
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE............9-10,9-85
ICU - ASSEMBLY......................5-94
ICU - DISASSEMBLY...................5-93
ICU (INTEGRATED CONTROL UNIT) -
DESCRIPTION........................5-89
ICU (INTEGRATED CONTROL UNIT) -
OPERATION..........................5-90
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-2
IDENTIFICATION - DESCRIPTION,
VEHICLE............................23-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION, DIAGNOSIS AND
TESTING - SEAL......................21-3
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-9
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-28
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-29
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-28
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-29
IGNITION COIL - DESCRIPTION...........8I-6
IGNITION COIL - OPERATION.............8I-7
IGNITION INTERLOCK - DESCRIPTION....19-17
IGNITION SENSE - PCM INPUT -
OPERATION.........................8E-15
IGNITION SWITCH - INSTALLATION......19-16
IGNITION SWITCH - REMOVAL..........19-14
IGNITION SYSTEM - DESCRIPTION........8I-1
IGNITION SYSTEM - OPERATION..........8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
IIITSTATE DISPLAY TEST MODE,
OPERATION - DRB....................25-9
ILLUMINATION LAMPS - INSTALLATION,
CLUSTER...........................8L-21
ILLUMINATION LAMPS - REMOVAL,
CLUSTER...........................8L-21
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-19
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-18
INBOARD - 50/50 BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW
.......................8O-13
RSINDEX17
Description Group-Page Description Group-Page Description Group-Page

INBOARD - 50/50 BENCH - REMOVAL,
SEAT BELT BUCKLE - SECOND ROW.....8O-13
INBOARD - INSTALLATION, SEAT BELT
BUCKLE - FRONT....................8O-12
INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE -
FIRST ROW.........................8O-12
INBOARD - QUAD BUCKET - REMOVAL,
SEAT BELT BUCKLE - FIRST ROW.......8O-12
INBOARD - REMOVAL, SEAT BELT
BUCKLE - FRONT....................8O-12
INDICATOR LAMP - DESCRIPTION,
VTSS/SKIS..........................8Q-7
INDICATOR LAMP - OPERATION,
VTSS/SKIS..........................8Q-8
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR..........22-16,22s-8
INFLATION PRESSURES - STANDARD
PROCEDURE, TIRE..............22-16,22s-8
INFO CENTER - DESCRIPTION,
ELECTRONIC VEHICLE.................8M-6
INFO CENTER - INSTALLATION,
ELECTRONIC VEHICLE.................8M-9
INFO CENTER - OPERATION,
ELECTRONIC VEHICLE.................8M-7
INFO CENTER - REMOVAL, ELECTRONIC
VEHICLE............................8M-9
INFRARED TEMPERATURE SENSOR -
DESCRIPTION.......................24-29
INFRARED TEMPERATURE SENSOR -
OPERATION.........................24-29
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-37
INJECTION SYSTEM - OPERATION.......14-18
INJECTOR - DESCRIPTION, FUEL........14-26
INJECTOR - OPERATION, FUEL..........14-26
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-30
INLET FILTER - INSTALLATION..........14-13
INLET FILTER - REMOVAL..............14-13
INLET HOSE - INSTALLATION, HEATER....24-86
INLET HOSE - REMOVAL, HEATER.......24-85
INLET TUBE - 2.4L - DESCRIPTION,
WATER PUMP........................7-35
INLET TUBE - 2.4L - INSTALLATION,
WATER PUMP........................7-35
INLET TUBE - 2.4L - REMOVAL, WATER
PUMP..............................7-35
INLET TUBE - 3.3/3.8L - INSTALLATION,
WATER PUMP........................7-36
INLET TUBE - 3.3/3.8L - REMOVAL,
WATER PUMP........................7-36
INNER - INSTALLATION, CV BOOT.........3-6
INNER - REMOVAL, CV BOOT.............3-6
INNER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-115
INNER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-115
INNER SEAL - INSTALLATION, HALF
SHAFT.............................21-12
INNER SEAL - REMOVAL, HALF SHAFT . . . 21-12
INNER/OUTER - INSTALLATION, CV
BOOT...............................3-17
INNER/OUTER - REMOVAL, CV BOOT......3-15
INPUT - DESCRIPTION, SPEED SENSOR . 21-239,
21s-140
INPUT - INSTALLATION, SPEED
SENSOR....................21-240,21s-141
INPUT - OPERATION, DATA BUS
COMMUNICATION RECEIVE - PCM.......8E-15
INPUT - OPERATION, IGNITION SENSE -
PCM...............................8E-15
INPUT - OPERATION, SENSOR RETURN -
PCM...............................8E-15
INPUT - OPERATION, SPEED SENSOR . . . 21-240,
21s-140
INPUT - REMOVAL, SPEED SENSOR....21-240,
21s-141
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-216,
21s-116
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY...............21-208,21s-107
INPUT FLANGE SEAL - INSTALLATION
.....3-45
INPUT FLANGE SEAL - REMOVAL
.........3-44
INPUT SHAFT - ASSEMBLY
........21-96,21s-5
INPUT SHAFT - DESCRIPTION
.....21-93,21s-1
INPUT SHAFT - DISASSEMBLY
.....21-93,21s-1INPUT SHAFT COVER SEAL -
INSTALLATION.......................21-14
INPUT SHAFT COVER SEAL - REMOVAL . . . 21-13
INPUT SHAFT END SEAL -
INSTALLATION.......................21-16
INPUT SHAFT END SEAL - REMOVAL.....21-15
INPUT SHAFT SEAL - INSTALLATION.....21-18
INPUT SHAFT SEAL - REMOVAL.........21-17
INSIDE HANDLE ACTUATOR -
INSTALLATION.......................23-27
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-27
INSIDE HANDLE CABLE - INSTALLATION . . 23-38
INSIDE HANDLE CABLE - REMOVAL......23-37
INSIDE LATCH HANDLE - INSTALLATION . . 23-34
INSIDE LATCH HANDLE - REMOVAL......23-34
INSPECT, INSPECTION...............21-114
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-1
INSTRUMENT CLUSTER - OPERATION.....8J-1
INSTRUMENT PANEL - INSTALLATION,
LOWER............................23-69
INSTRUMENT PANEL - REMOVAL,
LOWER............................23-69
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-9
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-8
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-66
INSTRUMENT PANEL ASSEMBLY -
REMOVAL............................23-65
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-68
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-68
INSTRUMENT PANEL DEMISTER DUCTS
- INSTALLATION.....................24-55
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-55
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-55
INSTRUMENT PANEL DUCTS - REMOVAL . 24-55
INSTRUMENT PANEL END CAP -
INSTALLATION.......................23-68
INSTRUMENT PANEL END CAP -
REMOVAL..........................23-68
INSTRUMENT PANEL OUTLET -
INSTALLATION.......................24-46
INSTRUMENT PANEL OUTLET -
REMOVAL..........................24-45
INSTRUMENT PANEL TOP COVER -
INSTALLATION.......................23-69
INSTRUMENT PANEL TOP COVER -
REMOVAL..........................23-68
INSTRUMENT PANEL TOP PAD
ASSEMBLY - INSTALLATION............23-72
INSTRUMENT PANEL TOP PAD
ASSEMBLY - REMOVAL................23-71
INTAKE MANIFOLD - DESCRIPTION . . 9-144,9-58
INTAKE MANIFOLD - INSTALLATION,
LOWER............................9-149
INTAKE MANIFOLD - INSTALLATION,
UPPER.............................9-147
INTAKE MANIFOLD - LOWER -
CLEANING..........................9-148
INTAKE MANIFOLD - LOWER -
INSPECTION....................9-148,9-60
INTAKE MANIFOLD - LOWER -
INSTALLATION........................9-60
INTAKE MANIFOLD - LOWER - REMOVAL . . 9-60
INTAKE MANIFOLD - REMOVAL, LOWER . . 9-148
INTAKE MANIFOLD - REMOVAL, UPPER . . . 9-145
INTAKE MANIFOLD - UPPER -
INSPECTION.........................9-59
INTAKE MANIFOLD - UPPER -
INSTALLATION........................9-59
INTAKE MANIFOLD - UPPER - REMOVAL . . . 9-58
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING...................9-145,9-58
INTAKE MANIFOLD VACUUM PORT
REPAIR - STANDARD PROCEDURE.......9-145
INTAKE PIPE - INSTALLATION, AIR
......24-114
INTAKE PIPE - REMOVAL, AIR
.........24-113
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
.................9-105,9-32,9s-22
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
..............9-104,9-32,9s-21
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION
...................9-105,9s-22INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION..................9-106,9s-23
INTAKE/EXHAUST VALVES & SEATS -
OPERATION....................9-104,9s-21
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL.....................9-105,9s-22
INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER GLASS.........8A-9
INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER
GLASS..............................8A-9
INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER GLASS...........8A-9
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-2
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-3
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-2
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-2
INTERACTIVE SPEED CONTROL (4
SPEED EATX ONLY) - OPERATION........8P-2
INTERFACE (PCI) BUS, OPERATION -
PROGRAMMABLE COMMUNICATIONS....14-21
INTERIOR LAMPS, SPECIFICATIONS......8L-20
INTERLOCK - DESCRIPTION, IGNITION....19-17
INTERLOCK SOLENOID - DESCRIPTION,
SHIFT......................21-233,21s-133
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING, BRAKE/TRANSMISSION
SHIFT......................21-235,21s-135
INTERLOCK SOLENOID - INSTALLATION,
SHIFT.......................21-236,21s-136
INTERLOCK SOLENOID - OPERATION,
SHIFT......................21-233,21s-134
INTERLOCK SOLENOID - REMOVAL,
SHIFT......................21-235,21s-135
INTERLOCK SWITCH - INSTALLATION,
CLUTCH PEDAL.......................6-14
INTERLOCK SWITCH - REMOVAL,
CLUTCH PEDAL.......................6-13
INTERMEDIATE SHAFT - ASSEMBLY....21-107,
21s-17
INTERMEDIATE SHAFT - DESCRIPTION . . 21-100,
21s-9
INTERMEDIATE SHAFT - DISASSEMBLY . 21-100,
21s-10
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS........9-3,9-76
IOD FUSE - DESCRIPTION...........8W-97-3
IOD FUSE - OPERATION.............8W-97-3
JOINT - DESCRIPTION, LOWER BALL......2-10
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL........................2-10
JOINT - OPERATION, LOWER BALL.......2-10
JOINT MOLDING - INSTALLATION, ROOF . . 23-58
JOINT MOLDING - REMOVAL, ROOF......23-58
JOUNCE BUMPER - DESCRIPTION........2-36
JOUNCE BUMPER - OPERATION..........2-36
JUMP STARTING - STANDARD
PROCEDURE.........................0-27
JUNCTION BLOCK - DESCRIPTION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - INSTALLATION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - OPERATION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - REMOVAL, NON-ABS . . 5-33,
5s-32
KEY - DESCRIPTION, TRANSPONDER.....8Q-6
KEY - OPERATION, TRANSPONDER.......8Q-6
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY................8E-18
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY
...............8E-19
KEY IMMOBILIZER MODULE -
OPERATION, SENTRY
.................8E-18
KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY
............................8E-18
KEY REMOTE ENTRY MODULE -
DESCRIPTION, SENTRY
................8Q-3
KEY REMOTE ENTRY MODULE -
DIAGNOSIS AND TESTING, SENTRY
.......8Q-5
18 INDEXRS
Description Group-Page Description Group-Page Description Group-Page