2004 CHEVROLET SILVERADO service

Pickup Box Identication and Fender
Marker Lamps...........................................5-69
Taillamps.....................................................5-70
Replacement Bulbs.......................................5-72
Windshield Wiper Blade Replacement..............5-73
Tires..............................................................5-74
Ination - Tire Pressure.................................5-82
Dual Tire Operation.......................................5-83
Tire Inspection and Rotation...........................5-83
When It Is Time for New Tires.......................5-86
Buying New Tires.........................................5-86
Uniform Tire Quality Grading..........................5-88
Wheel Alignment and Tire Balance..................5-89
Wheel Replacement......................................5-89
Tire Chains..................................................5-91
If a Tire Goes Flat........................................5-92
Changing a Flat Tire.....................................5-93
Spare Tire.................................................5-113Appearance Care..........................................5-114
Cleaning the Inside of Your Vehicle...............5-114
Care of Safety Belts....................................5-117
Weatherstrips.............................................5-117
Cleaning the Outside of Your Vehicle.............5-117
Sheet Metal Damage...................................5-120
Finish Damage...........................................5-120
Underbody Maintenance...............................5-120
Chemical Paint Spotting...............................5-120
Vehicle Care/Appearance Materials................5-121
Vehicle Identication.....................................5-122
Vehicle Identication Number (VIN)................5-122
Service Parts Identication Label...................5-122
Electrical System..........................................5-123
Add-On Electrical Equipment.........................5-123
Windshield Wiper Fuses...............................5-123
Power Windows and Other Power Options......5-123
Fuses and Circuit Breakers..........................5-123
Capacities and Specications........................5-132
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an air bag system. Before attempting
to do your own service work, seeServicing Your Air
Bag-Equipped Vehicle on page 1-83.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-19.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
Fuel
If your vehicle has a diesel engine, see “Diesel
Fuel Requirements and Fuel System” in the Diesel
Engine Supplement.
For vehicles with gasoline engines, please read this.
Gasoline Octane
For all except the Silverado SS model, use regular
unleaded gasoline with a posted octane of 87 or higher.
If the octane is less than 87, you may get a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
A little pinging noise when you accelerate or drive uphill
is considered normal. This does not indicate a problem
exists or that a higher-octane fuel is necessary.
If you are using 87 octane or higher-octane fuel and
hear heavy knocking, your engine needs service.
If you have the Silverado SS model, use premium
unleaded gasoline with a posted octane of 91 or higher
for best performance. You may also use middle
grade or regular unleaded gasoline rated at 87 octane
or higher, but your vehicle’s acceleration may be slightly
reduced. If the octane is less than 87, you may get a
heavy knocking noise when you drive. If this occurs, use
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
5-5

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work
properly. You should not have to add anything to your
fuel. However, some gasolines contain only the
minimum amount of additive required to meet U.S.
Environmental Protection Agency regulations. General
Motors recommends that you buy gasolines that
are advertised to help keep fuel injectors and intake
valves clean. If your vehicle experiences problems due
to dirty injectors or valves, try a different brand
of gasoline.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specications described earlier.Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does
not recommend the use of such gasolines. Fuels
containing MMT can reduce the life of spark plugs and
the performance of the emission control system may
be affected. The malfunction indicator lamp may turn on.
If this occurs, return to your authorized GM dealer
for service.
5-7

Fuel E-85 (85% Ethanol)
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-122.
If your vehicle has the 5.3L V8 engine (VIN Code Z only),
you may use either regular unleaded gasoline or ethanol
fuel containing up to 85% ethanol (E-85); also seeFuel
on page 5-5. In all other engines, including the 5.3L V8
(VIN Code T), use only regular unleaded gasoline.
Only vehicles that have the 5.3L V8 engine (VIN Code Z)
may use 85% ethanol fuel (E-85). General Motors
encourages the use of E-85 in vehicles that are designed
to use it. The ethanol in E-85 is a “renewable” fuel,
meaning it is made from renewable sources such as corn
and other crops.
Many service stations will not have an 85% ethanol
fuel (E-85) pump available. The U. S. Department
of Energy has an alternative fuels website
(http://www.afdc.doe.gov/refueling_mapsite.shtml) that
can help you nd E-85 fuel. Those stations that do have
E-85 should have a label indicating ethanol content. Do
not use the fuel if the ethanol content isgreaterthan 85%.
Your vehicle may not operate properly if the ethanol
content is greater than 85%.
At a minimum, E-85 should meet ASTM
Specication D 5798.To insure quick starts in the wintertime, the E-85 fuel
must be formulated properly for your climate according
to ASTM specication D 5798. If you have trouble
starting on E-85, it may be because your E-85 fuel is
not properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to your fuel
tank may improve starting. Your vehicle is designed to
accommodate a mixture of gasoline and E-85 fuel.
For good starting and heater efficiency below 32°F
(0°C), the fuel mix in the fuel tank should contain no
more than 70% ethanol.
E-85 has less energy per gallon than gasoline, so you
will need to rell your fuel tank more often when
using E-85 than when you are using gasoline. Regular
unleaded gasoline is recommended when pulling a
trailer. For payload capacity with ethanol fuel, see
Loading Your Vehicle on page 4-56.
Notice:Some additives are not compatible with
E-85 fuel and may harm your fuel system. Damage
caused by additives would not be covered by
your new vehicle warranty. Do not use additives
with E-85 fuel.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.
5-8

When to Change Engine Oil (GM Oil
Life System)
Your vehicle has a computer system that lets you know
when to change the engine oil and lter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change will be indicated can vary
considerably. For the oil life system to work properly, you
must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
A CHANGE ENGINE OIL message will come on. Change
your oil as soon as possible within the next two times you
stop for fuel. It is possible that, if you are driving under the
best conditions, the oil life system may not indicate that
an oil change is necessary for over a year. However, your
engine oil and lter must be changed at least once a year
and at this time the system must be reset. Your dealer
has GM-trained service people who will perform this work
using genuine GM parts and reset the system. It is also
important to check your oil regularly and keep it at the
proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed.
How to Reset the CHANGE ENGINE OIL
Message
The GM Oil Life System calculates when to change
your engine oil and lter based on vehicle use. Anytime
your oil is changed, reset the system so it can
calculate when the next oil change is required. If a
situation occurs where you change your oil prior to a
CHANGE ENGINE OIL message being turned on, reset
the system.
To reset the CHANGE ENGINE OIL message, see “GM
Oil Life System” underDIC Operation and Displays
on page 3-54for vehicles equipped with the DIC, or do
the following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal three
times within ve seconds.
If the OIL LIFE RESET message ashes for
10 seconds, the system is resetting.
3. Turn the key to LOCK.
If the CHANGE ENGINE OIL message comes back on
when you start your vehicle, the engine oil life system
has not reset. Repeat the procedure. If it still does
not reset, see your dealer for service.
5-24

What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
lter before disposal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by taking it
to a place that collects used oil. If you have a problem
properly disposing of your used oil, ask your dealer, a
service station or a local recycling center for help.
Engine Air Cleaner/Filter
SeeEngine Compartment
Overview on page 5-14for
location of engine air
cleaner/lter and change
indicator (if equipped).
When to Inspect
If your vehicle is equipped with a lter change indicator
it lets you know when the lter needs to be replaced.
Vehicles with a restriction indicator, inspect the air
cleaner/lter at every oil change and replace the lter
when the indicator tells you to. Vehicles without a
change indicator, inspect the air cleaner/lter at every
oil change and replace it at the rst oil change after
25,000 miles (40 000 km).
5-25